OSG Exotap A

1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
Contact Nemic Sales Dept. for any order questions 800-968-8665
SS400
SUS304
Deep Hole Tapping (2D) in Stainless Steel
High performance achieved in stainless steel with water soluble oil.
TOOL
M8x1.25 Spiral Flute
WORK MATERIAL
304 SS
HOLE SIZE
ᶲ6.8x22mm (blind)
TAPPING LENGTH
16mm (2D)
TAPPING SPEED
33 SFM
COOLANT
Water Soluble (10% Chlorine Free)
MACHINE
Vertical Machining Center
Cutting edge after
1,000 holes
Still going after 1,000 holes!
A-Tap (SFT)
Broke at 57 holes
Competitor
0
200
400
600
800
Tapping Holes
1000
(Holes)
EXOTAP® A-TAP® Cutting Data
High Speed Tapping
Stable tapping performance at 50, 100, 130 SFM.
TOOL
M6x1 Spiral Flute
WORK MATERIAL
1045 Steel
HOLE SIZE
ᶲ5x16mm (blind)
TAPPING LENGTH
12mm (2D)
COOLANT
Water Soluble (10% Chlorine Free)
MACHINE
Vertical Machining Center
50 SFM
Still going after 1,400 holes!
100 SFM
Still going after 1,400 holes!
130 SFM
Still going after 1,400 holes!
0
300
600
900
1200
Tapping Holes
1500
(Holes)
Chip formation at 130 SFM
50 SFM
2 EXOTAP® A-TAP
100 SFM
130 SFM
Conventional
Tap
A-TAP®
1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
0
10
Chip formation at 130 SFM
Contact
Nemic
questions 800-968-8665
20
30
40 Sales
50 Dept.
60 for70any order
80
Conventional Tap
A-TAP
Tapping Speed (m/min)
50 SFM
100 SFM
130 SFM
Conventional Tap
A-TAP®
Figure of Cutting Range
Figure of Cutting Range
Long
Conventional
Machine
EXOTAP®
A-TAP® Cutting Data
Long
Machining Center with Synchronized Feed and Rotation
A-TapRecommended
(SFT)
A-POT
Tapping Conditions
Conventional
Machine
Machining Center with Synchronized Feed and Rotation
A-TAP
Took
A-Tap
(SFT) Maximum Advantage of the Machining Center and
Achieved
the Best Performance
GOOD
BEST
Tool Life
®
Tool Life
Coated Tap
The advantage of A-TAP® over the competitors’ and conventional taps was verified.
Coated Tap
Tapping Speed (SFM)
10
Non-Coated
Spiral Point M8x1.25
Tap
Medium
& High Carbon Steel
1045-1050
Non-Coated
20
TOOL
30
40
50
60
70
80
90
15-50
100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250
50-165
A-TAP®
Tap
1050
WORK
MATERIAL
4140
15-35
35-100
Alloy0 Steel 10
20
304130 40
50
60
70
0 SIZE 10
20 ᶲ6.8x16mm
30 (Through)
40
50
60
70
80
HOLE
Tapping
Speed
(m/min)
15-50
50-165
1010-1018
Mild Steel
Conventional
Tapping Speed (m/min)
16mm (2D)
TAPPING LENGTH
300-400
15-50
50-100
Stainless Steel
Series
TAPPING SPEED
100 SFM (1,212 RPM)
GP-OUT
Competitor
15-165*
A5052
Aluminum
Water Soluble Chlorine-Free
COOLANT
(10%)
0
1000
Horizontal Synchronized
MACHINE
Machining Center
165-250
Wear after 4,947 holes
80100-165
Broke at 3,816 holes 165-250
at 2,865 holes
2000
*Please adjust cutting speed accordingly
3000
4000
Tapping Holes
5000
(Holes)
A-POT
Recommended
Conditions
EXOTAP®
A-TAP® Tapping
Recommended
Conditions
A-POT Recommended
Tapping Tapping
Conditions
BEST
BEST
GOOD
GOOD
1. The tapping speed should be adjusted accordingly based on actual machining conditions.
2. The indicated speeds and feeds are for tapping with water soluble oil.
3. Results may vary based on coolant condition.
BEST
Tapping Speed (SFM)
Medium & High Carbon Steel
Spiral Point
Alloy Steel
Stainless Steel
Mild Steel
20
30
40
15-50
1045-1050
Tapping Speed
(SFM)
4140
Alloy Steel
Medium & High Carbon 4130
Steel
Mild Steel
10
1010-1018
300-400
Series
50
10
15-35
70
20
80
30
90
40
100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250
50 50-165
60 70
35-100
15-50
1045-1050
4140
15-50
4130
15-50
80
90
100-165
50-165
165-250
100-165 165-250
35-100
50-100
1010-1018
165-250
100 110 120 130 140
150 160 170 180 190 200 210 220 230 240 250
50-165
15-35
15-50
165-250
50-165
A-SFT Recommended
Tapping Conditions
A5052
300-400
Aluminum
15-165*
Stainless Steel
Aluminum
GOOD
BEST
Medium & High Carbon Steel
*Please adjust cutting speed accordingly
15-165*
*Please adjust cutting speed accordingly
1045-1050
Alloy Steel
Mild Steel
1010-1018
Aluminum
50-100
A5052
4140
4130
Stainless Steel
15-50
Series
Tapping Speed (SFM)
Spiral Flute
60
300-400
Series
A5052
10
20
30
40
50
60
70
80
90
15-50
15-35
100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250
50-165
35-50
165-250
50-100
15-65*
15-35
35-50
15-165*
*Please adjust cutting speed accordingly
1547 Division Ave S | Grand Rapids, MI 49507
A-SFT Recommended Tapping
Conditions
800-968-8665
| Fax: 616-241-1811 | www.nemic.net
[email protected]
EXOTAP® A-TAP
3
Contact Nemic Sales Dept. for any order questions 800-968-8665
List 16505
Spiral Flute, Modified Bottom (2-3P), DIN OAL
Tap
Size
4
4
5
5
6
6
6
8
8
8
10
10
10
12
12
1/4
1/4
1/4
1/4
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
7/16
Threads Per
Inch
UNC
40
–
40
–
32
32
–
32
32
–
24
–
–
24
–
20
20
–
–
18
18
–
–
16
16
–
–
14
UNF
–
48
–
44
–
–
40
–
–
36
–
32
32
–
28
–
–
28
28
–
–
24
24
–
–
24
24
–
Thread
Limit
No. of
Flutes
OAL
EDP
Number
Tap
Size
H2
H2
H2
H2
H2
H3
H2
H2
H3
H2
H3
H2
H3
H3
H3
H3
H5
H3
H4
H3
H5
H3
H4
H3
H5
H3
H4
H3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
56
56
56
56
56
56
56
63
63
63
70
70
70
80
80
80
80
80
80
90
90
90
90
100
100
90
90
100
1650500108
1650500208
1650500308
1650500408
1650500608
1650500508
1650500708
1650500908
1650500808
1650501008
1650501108
1650501308
1650501208
1650501408
1650501508
1650501708
1650501608
1650501908
1650501808
1650502108
1650502008
1650502308
1650502208
1650502508
1650502408
1650502708
1650502608
1650502908
7/16
7/16
7/16
1/2
1/2
1/2
1/2
9/16
9/16
9/16
9/16
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
7/8
7/8
7/8
7/8
1
1
1
1
Threads Per
Inch
UNC
14
–
–
13
13
–
–
12
12
–
–
11
11
–
–
10
10
–
–
9
9
–
–
8
8
–
–
UNF
–
20
20
–
–
20
20
–
–
18
18
–
–
18
18
–
–
16
16
–
–
14
14
–
–
12
12
Thread
Limit
No. of
Flutes
OAL
EDP
Number
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H4
H6
H4
H6
H4
H6
H4
H6
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
100
100
100
110
110
100
100
110
110
100
100
110
110
100
100
125
125
110
110
140
140
125
125
160
160
140
140
1650502808
1650503108
1650503008
1650503308
1650503208
1650503508
1650503408
1650503708
1650503608
1650503908
1650503808
1650504108
1650504008
1650504308
1650504208
1650504508
1650504408
1650504708
1650504608
1650504908
1650504808
1650505108
1650505008
1650505308
1650505208
1650505508
1650505408
Packed: 1 pc.
Available V coating only.
Contact Nemic Sales Dept. for any order questions 800-968-8665
1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
Work Material
Cast Iron
Low Carbon Med. Carbon High Carbon
Steel
Steel
Steel
1010
1035
1065
1018
1045
60-100
80-120
Aluminum
List No.
6061
7075
Casting
Alloy
Steels
4140
4340
Die
Steels
20 HRC
Nickel
Titanium HighAlloy
6AL4V
(30 HRC) 20 HRC
Stainless Steels
300
400
Hardened Steels
17-4PH
~35 HRC 35-45 HRC 45-50 HRC
25-60
30-60
16505
SFM
70-120
40-65
–
–
25-75
–
good
4 EXOTAP® A-TAP
–
best
Contact Nemic Sales Dept. for any order questions 800-968-8665
List 16500
Spiral Flute, Modified Bottom (2-3P), DIN OAL
Tap
Thread
Pitch
Size
Limit
M3
0.5
D3
M4
0.5
D3
M4
0.7
D4
M5
0.5
D3
M5
0.8
D4
M6
0.5
D3
M6
0.75
D4
M6
1
D5
M8
1
D5
M8
1.25
D5
M10
1
D5
M10
1.25
D5
M10
1.5
D6
M12
1
D5
M12
1.25
D6
Packed: 1 pc.
Available V coating only.
No. of
Flutes
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
OAL
56
63
63
70
70
80
80
80
90
90
90
100
100
100
100
EDP
Number
1650000108
1650000208
1650000308
1650000408
1650000508
1650000608
1650000708
1650000808
1650000908
1650001008
1650001108
1650001208
1650001308
1650001408
1650001508
Tap
Size
M12
M12
M14
M14
M16
M16
M18
M18
M20
M20
M22
M22
M24
M24
Pitch
1.5
1.75
1.5
2
1.5
2
1.5
2.5
1.5
2.5
1.5
2.5
1.5
3
Thread
Limit
D6
D6
D6
D7
D6
D7
D6
D7
D6
D7
D6
D7
D6
D8
No. of
Flutes
3
3
3
3
3
3
4
4
4
4
4
4
4
4
OAL
100
110
100
110
100
110
110
125
125
140
125
140
140
160
EDP
Number
1650001608
1650001708
1650001808
1650001908
1650002008
1650002108
1650002208
1650002308
1650002408
1650002508
1650002608
1650002708
1650002808
1650002908
Contact Nemic Sales Dept. for any order questions 800-968-8665
1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
Work Material
Cast Iron
Low Carbon Med. Carbon High Carbon
Steel
Steel
Steel
1010
1035
1065
1018
1045
60-100
80-120
Aluminum
List No.
6061
7075
Casting
Alloy
Steels
4140
4340
Die
Steels
20 HRC
Nickel
Titanium HighAlloy
6AL4V
(30 HRC) 20 HRC
Stainless Steels
300
400
Hardened Steels
17-4PH
~35 HRC 35-45 HRC 45-50 HRC
25-60
30-60
16500
SFM
70-120
40-65
–
–
25-75
–
good
–
best
EXOTAP® A-TAP
5
Contact Nemic Sales Dept. for any order questions 800-968-8665
List 16515
Spiral Point, Plug (3.5-4.5P), DIN OAL
Tap
Size
Threads Per
Inch
UNC
UNF
4
40
–
4
–
48
5
40
–
5
–
44
6
32
–
6
32
–
6
–
40
8
32
–
8
32
–
8
–
36
10
24
–
10
–
32
10
–
32
12
24
–
12
–
28
1/4
20
–
1/4
20
–
1/4
–
28
1/4
–
28
5/16
18
–
5/16
18
–
5/16
–
24
5/16
–
24
3/8
16
–
3/8
16
–
3/8
–
24
3/8
–
24
7/16
14
–
Packed: 1 pc.
Available V coating only.
Thread
Limit
No. of
Flutes
OAL
H2
H2
H2
H2
H2
H3
H2
H2
H3
H2
H3
H2
H3
H3
H3
H3
H5
H3
H4
H3
H5
H3
H4
H3
H5
H3
H4
H3
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
56
56
56
56
56
56
56
63
63
63
70
70
70
80
80
80
80
80
80
90
90
90
90
100
100
90
90
100
EDP
Number
Tap
Size
1651500108
1651500208
1651500308
1651500408
1651500608
1651500508
1651500708
1651500908
1651500808
1651501008
1651501108
1651501308
1651501208
1651501408
1651501508
1651501708
1651501608
1651501908
1651501808
1651502108
1651502008
1651502308
1651502208
1651502508
1651502408
1651502708
1651502608
1651502908
7/16
7/16
7/16
1/2
1/2
1/2
1/2
9/16
9/16
9/16
9/16
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
7/8
7/8
7/8
7/8
1
1
1
1
Threads Per
Inch
UNC
14
–
–
13
13
–
–
12
12
–
–
11
11
–
–
10
10
–
–
9
9
–
–
8
8
–
–
UNF
–
20
20
–
–
20
20
–
–
18
18
–
–
18
18
–
–
16
16
–
–
14
14
–
–
12
12
Thread
Limit
No. of
Flutes
OAL
EDP
Number
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H3
H5
H4
H6
H4
H6
H4
H6
H4
H6
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
100
100
100
110
110
100
100
110
110
100
100
110
110
100
100
125
125
110
110
140
140
125
125
160
160
140
140
1651502808
1651503108
1651503008
1651503308
1651503208
1651503508
1651503408
1651503708
1651503608
1651503908
1651503808
1651504108
1651504008
1651504308
1651504208
1651504508
1651504408
1651504708
1651504608
1651504908
1651504808
1651505108
1651505008
1651505308
1651505208
1651505508
1651505408
Contact Nemic Sales Dept. for any order questions 800-968-8665
1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
Work Material
Cast Iron
Low Carbon Med. Carbon High Carbon
Steel
Steel
Steel
1010
1035
1065
1018
1045
60-100
80-120
Aluminum
List No.
6061
7075
Casting
Alloy
Steels
4140
4340
Die
Steels
20 HRC
Nickel
Titanium HighAlloy
6AL4V
(30 HRC) 20 HRC
Stainless Steels
300
400
Hardened Steels
17-4PH
~35 HRC 35-45 HRC 45-50 HRC
25-60
30-60
16515
SFM
70-120
40-65
–
–
25-75
–
good
6 EXOTAP® A-TAP
–
best
Contact Nemic Sales Dept. for any order questions 800-968-8665
List 16510
Spiral Point, Plug (3.5-4.5P), DIN OAL
Tap
Thread
Pitch
Size
Limit
M3
0.5
D3
M4
0.5
D3
M4
0.7
D4
M5
0.5
D3
M5
0.8
D4
M6
0.5
D3
M6
0.75
D4
M6
1
D5
M8
1
D5
M8
1.25
D5
M10
1
D5
M10
1.25
D5
M10
1.5
D6
M12
1
D5
M12
1.25
D6
Packed: 1 pc.
Available V coating only.
No. of
Flutes
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
OAL
56
63
63
70
70
80
80
80
90
90
100
100
100
100
100
EDP
Number
1651000108
1651000208
1651000308
1651000408
1651000508
1651000608
1651000708
1651000808
1651000908
1651001008
1651001108
1651001208
1651001308
1651001408
1651001508
Tap
Size
M12
M12
M14
M14
M16
M16
M18
M18
M20
M20
M22
M22
M24
M24
Pitch
1.5
1.75
1.5
2
1.5
2
1.5
2.5
1.5
2.5
1.5
2.5
1.5
3
Thread
Limit
D6
D6
D6
D7
D6
D7
D6
D7
D6
D7
D6
D7
D6
D8
No. of
Flutes
3
3
4
3
4
3
4
3
4
3
4
3
4
3
OAL
100
110
100
110
100
110
110
125
125
140
125
140
140
160
EDP
Number
1651001608
1651001708
1651001808
1651001908
1651002008
1651002108
1651002208
1651002308
1651002408
1651002508
1651002608
1651002708
1651002808
1651002908
Contact Nemic Sales Dept. for any order questions 800-968-8665
1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
Work Material
Cast Iron
Low Carbon Med. Carbon High Carbon
Steel
Steel
Steel
1010
1035
1065
1018
1045
60-100
80-120
Aluminum
List No.
6061
7075
Casting
Alloy
Steels
4140
4340
Die
Steels
20 HRC
Nickel
Titanium HighAlloy
6AL4V
(30 HRC) 20 HRC
Stainless Steels
300
400
Hardened Steels
17-4PH
~35 HRC 35-45 HRC 45-50 HRC
25-60
30-60
16510
SFM
70-120
40-65
–
–
25-75
–
good
–
best
EXOTAP® A-TAP
7
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•
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•
Use safety cover, safety glasses and safety shoes
during operation.
Do not touch cutting edges with bare hands.
Do not touch cutting chips with bare hands.
Chips will be hot after cutting.
Stop Cutting when the tool becomes dull.
•
•
•
Stop cutting operation immediately if you hear
any strange sounds.
Do not modify tools.
Use correct tools for the operation.
Check dimensions to ensure proper selection.
Contact Nemic Sales Dept. for any order questions 800-968-8665
www.osgtool.com
1547 Division Ave S | Grand Rapids, MI 49507
800-968-8665 | Fax: 616-241-1811 | www.nemic.net
[email protected]
© Copyright 2014 OSG Tap & Die, Inc. All rights reserved. Printed in USA. EDP# 800258CA