Parts Catalog

Making Quality Door and Jamb Machinery Since 1947
INNOVATION | QUALITY | HONESTY
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About KVAL Machinery
KVAL was started in the mid 1940’s by AA Kvalheim. A Norwegian trained
furniture maker, who turned to cabinetmaking and carpentry, and eventually
machinery manufacturing after immigrating to the United States. One product produced in the mid 40’s was a panel saw which helped expand the
fledgling flush door industry that was developing around the Walled Lake,
Michigan area. Early door sizing systems were supplied to companies like
Young Door, Walled Lake, Arrow Door, and out on the west coast to Cal
Wood Door.
In the mid 1950’s, sons Andy and Irv Kvalheim joined in the business. As
the company grew, so did the line of products. Door pre-hanging equipment
was designed for distributors and high production equipment was designed
for manufacturers producing pre-fit units. During the growth years of the
60’s, the company continued as an innovator in the industry with automatic
machines for jamb processing, casing trimmers and updated door sizers. As the 70’s began, customers began demanding even more automation to cut labor costs and improve product quality. Kval responded with bifold door assembly and pre-hanging machines featuring fully automatic
screw driving systems.
Today, Jerry, David, and Mark Kvalheim…the three grandsons of AA Kvalheim have joined the firm. The company family has also grown to include
George Kameoka as head engineer, and Mark Smith as one of the managing partners.
KVAL products have continued to evolve and are now faster than ever, but
are easier to set up, and produce higher quality doors than ever before. Recent technical innovations include CNC controls and the complete
replacement of air logic control systems with solid state programmable controllers. Fully automatic positioning and sequencing for door and jamb
equipment. Digital readouts with touchscreen controls to guarantee accurate setup and operation. When looking for quality door, jamb, casing, and
related machines, look to the leader in the industry for over six decades!
Look to KVAL!!!
© KVAL Inc. All rights reserved
This document may not be copied, photocopied, reproduced, transmitted, or translated in any form or for any
purpose without the express written consent of KVAL Inc.
KVAL Inc. reserved the rights, without notice, to change design and construction of any products.
Price are subject to change without notice.
Errors in description, photography, or typographical errors are subject to correction.
Printed in the United States of America
Published on 10/1/2014
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888
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888
KVAL's Model 888 Edge-Mount Bi-Fold Machine is equipped with three stationary screw heads for attaching bi-fold edge
mounted hinges. Hinge loading is external to the respective heads, which shift under each head from alternating left and
right side manual loading. The pair of doors are loaded back-to-back, clamped, and raised with a foot switch. The sequence will automatically begin, drilling holes for the end hardware and applying screws. The screw head operation can
either be set for a pre-drill or a standard function. After completion of the cycle, the pair of doors are automatically released and dropped onto a conveyer belt located on the rear of the machine. The cycle time is 15 seconds.
SPECIFICATIONS:
(Without Option A)
Footprint: 5'W x 13'L
Crated Dimensions: 6'W x 13'6"L x 7'H
Shipping weight: 4,500 lbs.
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888
Making Quality Door and Jamb Machinery Since 1947
INNOVATION | QUALITY | HONESTY
Tooling
4
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888
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Frame
Spring 1-OD 13/16-ID 8-1/2" Long, 990 .120
Wire Hooked Ends
Ball Bearing,E3,5/8,IND D3 Ball Thrust Bearing
KVAL P/N: 320816H
KVAL P/N: AETE03
Mfg, 888, Hex Drive Sleeve, 954 Alum
Bronze, 1-1/2 x 3-3/4
Motor 1 HP 1725 RPM TEFC 56C 208230/460
KVAL P/N: 75-00-AD
KVAL P/N: BALVM3546
Mfg, 888, Door Divider Cone; Delrin; 7/8
Round X 1-1/8
Cylinder, Bimba 092D 2" Double Acting Front
Nose Mount 1-1/16 Bore
KVAL P/N: 75-00-EK1
KVAL P/N: BIM092D
Cylinder, Advance, 120 X 1"
Cylinder, Bimba 092DP 2" Double Acting
Rear Pivot Mount 1-1/16 Bore
KVAL P/N: ADV120A17
KVAL P/N: BIM092DP
Cylinder, Advance, 120 X 3"
Cylinder, Bimba 093D 3" Double Acting Front
Nose Mount 1-1/16 Bore
.
KVAL P/N: BIM093D
KVAL P/N: ADV120A1G
Cylinder, Advance, Hydraulic, 120 X 9"
KVAL P/N: ADV120H22
Cylinder, Advance 120 Series Clevis
.
KVAL P/N: ADV120M01
Cylinder, Advance, 300 X 3"
.
KVAL P/N: ADV300A1G
Cylinder, Bimba 122D 2" Double Acting Front
Nose Mount 1-1/4 Bore
.
KVAL P/N: BIM122D
Cylinder, Bimba 171D 1" Double Acting Front
Nose Mount 1-1/2 Bore
.
KVAL P/N: BIM171D
Cylinder, Bimba 173D 3" Double Acting Front
Nose Mount 1-1/2 Bore
.
KVAL P/N: BIM173D
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888
Making Quality Door and Jamb Machinery Since 1947
Order Today!
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INNOVATION | QUALITY | HONESTY
Frame
Cylinder, Bimba, Hardware, 040,050,090 Foot
Mount Bracket, .620 Bore, 1.88 Long Slotted
Base
KVAL P/N: BIMD129
Sprocket, 4016 X 1 Bore
Cylinder, Bimba, Hardware, 2 Piece Pivot
Bracket, .250 Bore 2.12 Slotted Base
Idler,#40 Chain,17T X 5/8" Bore Sprocket
KVAL P/N: BIMD1360
KVAL P/N: BROHB4003
Cylinder Hardware, Clevis 090 Series 5/16-24
National Fine Thread 1.19 Long .25 Diameter
Pin
KVAL P/N: BIMD1661
Chain, #40 Single Strand, 1/2
Cylinder, Bimba, Hardware, 040,050,090 Foot
Mount Bracket, .250 Bore, 1.12 Long Slotted
Base, D-167
KVAL P/N: BIMD167
Dowel Drill, 3/8" Diax, 3" RH Twist, 4-1/2"
OAL, 7/16 NC Thread
Cylinder, Bimba, Hardware, Clevis 120, 170,
7/16-20 NF, 1.69 Long, .38 Pin
Valve, Fabco, OS-1, One Shot (Pulse)
KVAL P/N: BIMD2311
KVAL P/N: FABOS1
Cylinder, Bimba, Hardware, 120,170 Foot
Bracket .75 Bore 2.50 Long Slotted Base
Sleeve Valve, 1/8", 3-Way
KVAL P/N: BIMD241
KVAL P/N: FOS3W125
Belt, Gearbelt, 3/4" Wide, 33 Teeth, 3/8 Pitch
Timing Belt, 124L075
Hairline Pointer, Plastic
KVAL P/N: BLT124L75
KVAL P/N: HLPOINTR1
Gearbelt Pulley, 15LF075 X 5/8" With Keyway
Bearing, FB 160 X 3/4", 2 Hole Mount, Setscrew Locking Relube
KVAL P/N: BRO401606
KVAL P/N: CHA40
KVAL P/N: DD24H7
KVAL P/N: HUBFB1602
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Split Collar, One Piece, 2" Dia., Steel
.
KVAL P/N: SC132F
Frame
Bearing, FB 160 X 1", 2 Hole Mount, Setscrew
Locking Relube
Seal 5/8" I.D., 1.124 O.D., Double Lip Spring
loaded, Chicago Rawhide 6204
KVAL P/N: HUBFB1603
KVAL P/N: SEAL10A
Handwheel, 8" Dia., 3 Spoke , Aluminum,
Without Handle, 18ME89A
Speed Controller, In-line, 1/4"
KVAL P/N: JER22102
KVAL P/N: SMCAS3002
Chain, Connecting link, 40 Chain
Valve, 3 Port Direct Operated Solenoid
Valve,SMC NVS3145-0409D, 1/2 Ports, Metal
Seal, Body Ported
KVAL P/N: SMCNVS305
KVAL P/N: LIN400001
Radial Ball Bearing,105KSZZ,.9843 O.D.,2
Seals
Valve, SMC 4-Way Single Pilot With 1/4 Base
KVAL P/N: MRC105K01
KVAL P/N: SMCNVSA03
Bearing 3937 Beveled with 2 Shields
Valve,VQC4100-5 or VQC4101-5 SMC Valve
Without Base, Single Acting 24VDC.
KVAL P/N: MRC200S01
KVAL P/N: SMCVQC4100-5
Pad, Delrin 1" Dia X 3/8" 5/16 NF Thread
Valve, VQC4200-5 SMC Valve Without Base,
Double Acting, 24VDC
KVAL P/N: P160605FD
KVAL P/N: SMCVQC4200-5
Rod End Female, TRE-6, 3/8 Bore, 3/8-24
Thread Shank End
Thrust Bearing,NTA-815, 1/2" I.D. x 15/16"
O.D.
.
KVAL P/N: TORNTA815
KVAL P/N: RODEND06F
Shaft Collar, One Piece, 3/4" Dia., Steel
.
KVAL P/N: SC012F
Axle, 1-9/32" OAL 3/8-16 Thread, Stressproof
Steel
.
KVAL P/N: VAXLE1281
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888
Making Quality Door and Jamb Machinery Since 1947
Order Today!
Call 1.800.553.5825
INNOVATION | QUALITY | HONESTY
Carriage
Spring,1-1/4" OD X 1" ID X 6-1/2" Long,.093
Wire Coil Ground
Radial Ball Bearing,105KSZZ,.9843 O.D.,2
Seals
KVAL P/N: 400616A
KVAL P/N: MRC105K01
Handwheel, 8" Dia., 3 Spoke , Aluminum,
Without Handle, 18ME89A
KVAL P/N: JER22102
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Heads
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Heads
Spring,1-1/4" OD X 1" ID X 6-1/2" Long,.093
Wire Coil Ground
Belt, Gearbelt, 3/4" Wide, 33 Teeth, 3/8 Pitch
Timing Belt, 124L075
KVAL P/N: 400616A
KVAL P/N: BLT124L75
Cylinder, Advance, Hardware, 120 Series,
Clevis Eye Mount, Single
Sprocket, 3536 X 1.438" Modified Bore, 1/4
Keyway & Hib Tapped 1/4-20 Thru to Keyway
KVAL P/N: ADV120M03
KVAL P/N: BRO353611
Cylinder, Advance, 300 X 3-1/2"
Sprocket, 35T25L25 X 1-1/2, Torque Limiter
Sproket
KVAL P/N: ADV300A1I
KVAL P/N: BRO35T201
Cylinder, Bimba 091D 1" Double Acting Front
Nose Mount 1-1/16 Bore.
Sleeve Valve, 1/8", 3-Way
KVAL P/N: BIM091D
KVAL P/N: FOS3W125
Cylinder, Bimba 128DP 8" Double Acting
Rear Pivot Double End Mount 1-1/4 Bore.
Bit Phillips #2 Tip 3-1/2" Extra Hard
KVAL P/N: BIM128DP
KVAL P/N: KVAL492BI
Cylinder, Bimba, Hardware, 2 Piece Pivot
Bracket, .250 Bore 2.12 Slotted Base
Bearing 3937 Beveled with 2 Shields
KVAL P/N: BIMD1360
KVAL P/N: MRC200S01
Cylinder, Bimba, Hardware, Clevis 120, 170,
7/16-20 NF, 1.69 Long, .38 Pin
.
KVAL P/N: BIMD2311
Radial Ball Bearing,206FSF,1.1811 O.D.,Felt
Seal & Shield
Cylinder, Bimba, Hardware, 120,170 Foot
Bracket .75 Bore 2.50 Long Slotted Base
Split Collar, One Piece, 3/4" Dia., Steel
KVAL P/N: BIMD241
.
KVAL P/N: SC112F
KVAL P/N: MRC206FSF
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888
Making Quality Door and Jamb Machinery Since 1947
Order Today!
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INNOVATION | QUALITY | HONESTY
Heads
Speed Controller, One-touch Fitting, 1/8 NPT 1/4" OD, Elbow & Universal Types,
NAS2201F-N01-07S.
KVAL P/N: SMCAS2201F1
Axle, 1-9/32" OAL 3/8-16 Thread, Stressproof
Steel
KVAL P/N: VAXLE1281
Speed Controller, In-line, 1/4"
KVAL P/N: SMCAS3002
10
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Controls
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Controls
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888
Making Quality Door and Jamb Machinery Since 1947
Order Today!
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INNOVATION | QUALITY | HONESTY
Electrical Panels
12
Contactor, 3 Pole, 120 Volt Coil Quick Connect and Screw Terminals for Coil.
Disconnect Shaft Stromburg 3/16" X 3/16" X
10-1/2" OAL
KVAL P/N: 42BF35AFCBK
KVAL P/N: OETLZS49
Auxiliary Contact, 1-NC for Series 42 Definite
Purpose Contactors.
KVAL P/N: 49ACRC
Pistol Handle, Red/ Black, Nema 1, 3R, 12
Accepts 6mm SQ Shaft, 65mm Handle Padlockable
KVAL P/N: OHB65J6
Auxiliary Contact, 1-NO for Series 42 Definite
Purpose Contactors.
PLC, IDEC, Programmable Controller FA-2
Junior Series CPU, PF2J-CPU1E
KVAL P/N: 49ACRO
KVAL P/N: PF2J-CPU1E
Mechanical Interlock for Furnas Definite Purpose Contactors 42 Series 20-40 amp
PLC, IDEC, standard Expansion Base, PFJEB1
KVAL P/N: 49D70035001
KVAL P/N: PFJEB1
Finder 3PDT 120V 11 Pin Relay Indicator
Light Button
PLC, IDEC, PFJ-N161, DC Module
KVAL P/N: 60.13-RELAY
KVAL P/N: PFJN161
Transformer, 350VA, Primary Volt:
208/230/460V, Secondary: 115V
PLC, IDEC, 8 Relay Output Module, PFJ-T081
KVAL P/N: B350MBT13XKF
KVAL P/N: PFJT081
Chicago Miniature 120V Neon Amber Indicator, 6010QM3
Power Supply, PLC, 24V DC, 1.3 Amps, Input:
100-240, 30 Watts, IDEC
KVAL P/N: IDI-6010QM3
KVAL P/N: PS5R-SC24
Light,Chicago Miniature 24V Green Led Indicator, 6091QM5-24
Relay Socket, SR3P05 3PDT, 11 Pin Screw,
Track Mount, 10A, 300V
KVAL P/N: IDI-6091QM5-24
KVAL P/N: SR3P05
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Making Quality Door and Jamb Machinery Since 1947
Credit Application
INNOVATION | QUALITY | HONESTY
Billing Address
Company:_______________________________________
Your name:______________________________________
Address:________________________________________
City/State/Zip:___________________________________
Phone:__________________________________________
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Company:_________________________________________
Your name:________________________________________
Address:__________________________________________
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Phone:____________________________________________
Please provide the full name and complete address of your primary bank, and your bank account number. Also list three trade
references. Please include fax numbers for bank and references.
Primary Bank:
Bank Name: ____________________________________________ Contact: ______________________________________________
Address: _____________________________________________________________________________________________________
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Phone: _________________________________________________ Fax: _________________________________________________
Email: _______________________________________________________________________________________________________
Account Number: ______________________________________________________________________________________________
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Company Name: ___________________________________________ Contact: ____________________________________________
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(Name and title of company principal)
Authorize the above bank to provide KVAL Inc. with credit and financial information about the above account necessary to complete
this application.
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PLEASE INCLUDE YOUR SALES TAX EXEMPTION CERTIFICATE IF YOUR PURCHASES SHOULD BE EXEMPT FROM SALES TAX.
KVAL Inc. ● 825 Petaluma Blvd. So. ● Petaluma, CA 94952
PHONE: 1-800-553-5825 | FAX: 1-707-762-0485 | WWW.KVALINC.COM
| E-mail [email protected]
Parts Order Form
Making Quality Door and Jamb Machinery Since 1947
INNOVATION | QUALITY | HONESTY
Billing Address
Company:_______________________________________
Your name:______________________________________
Address:________________________________________
City/State/Zip:___________________________________
Phone:__________________________________________
Shipping Address
Company:_________________________________________
Your name:________________________________________
Address:__________________________________________
City/State/Zip:_____________________________________
Phone:____________________________________________
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Signature ______________________________ Date _____________
KVAL Inc. ● 825 Petaluma Blvd. So. ● Petaluma, CA 94952
PHONE: 1-800-553-5825 | FAX: 1-707-762-0485 | WWW.KVALINC.COM
| E-mail [email protected]
Parts Department
Monday thru Thursday
6:00 a.m. to 4:00 p.m. Pacific Time
Friday
6:00 a.m. to 1:00 p.m.
Email: [email protected]
WWW.KVALINC.COM
Published on 10/1/2014