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PREMIER RAIL SYSTEMS
A permanent perimeter safety
rail system that does not
penetrate the roof membrane!
Premier Rail Systems takes the first
step so you don’t take your last!
Falls from roof tops, skylights, holes and other
openings are a significant hazard, often resulting
in serious injury or death. To help prevent this
hazard, Premier Rail Systems offers a unique
Permanent Guard Rail And Fall Protection
Systems. Guardrail systems are designed to meet
and exceed OSHA Standards 1926.502 and IBC
Codes without roof penetrations ensuring a 100%
water-tight roof system, incorporate unique
offset upright designs to keep workers away from
the edge, and install faster than other permanent
guardrail systems with no welding, or cutting on
site.
Premier Rail Systems’ unique designs allow
installation under coping caps, drip edges,
gravel stop edges, and even gutter edges. For
building owners concerned about aesthetics,
PRS’ design allows the bracket to be installed
below the sheet metal and be custom color
matched to the existing building while the
uprights and horizontal rails can be Safety
Yellow or a separate custom color choice
as well.
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PREMIER RAIL SYSTEMS
Premier Rail System Advantage
>
PRS offers permanent safety rails that do not
penetrate the roof system.
>
Patent Pending
>
PRS can be left in place during construction,
even throughout re-roof projects.
>
PRS versatility allows installation under drip
edges, gravel stops, rakes, copings and
even inside gutters!
>
PRS does not use pitch pockets that require
ongoing maintenance.
>
PRS offers AkzoNobel Powder Coatings
Express Color Matching System, allowing the
customer flexibility to match existing
building components.
>
PRS offers permanent fall protection, unlike
temporary systems that can be moved
and result in potential falls.
>
Complete perimeter fall protection that meets
and exceeds OSHA Standards, ANSI
Standards and IBC Codes.
Premier Rail System Design
Premier Rail Systems Patent Pending designs
allow installation under the coping cap, drip edge,
gravel stop and even inside most gutter systems.
Coping cap sheet metal can be removed during
re-roofing without removal of the safety rail
system. Unique bracket design allows retrofit
installation under an existing coping cap sheet
metal, eliminating the cost of new coping cap.
PRS uprights are designed to keep workers away
from the leading edge while still allowing full
access to the roof surface.
PRS ensures OSHA compliance and peace of
mind for employees, managers, contractors and
building owners that employees and workers are
safe while inspecting or working on the roof. PRS
eliminates the need for tie-off points and
expensive safety equipment.
CALL US TOLL-FREE: 855-677-4700
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PREMIER RAIL SYSTEMS
No More Penetrations, Pitch Pans or Flashings
Go from
unsightly
and unsafe
details
like these:
The Premier Rail System is adaptable for:
>
>
>
>
>
Low Slope Roofs
Steep Slope Roofs
Standing Seam Metal Roof
Skylight Perimeter
Roof Hatches
To the
Premier Rail
System
The Premier Rail System Options:
>
>
>
>
>
>
>
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Steel or Stainless Steel
5', 8’ and 10’ Post Spacing
Optional Toe Board Rails
Optional Ladder Access Points
Optional Walk-Thru Gate System
Skylight Guardrail and Screen Systems
Roof Hatch Guardrail System
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Permanent Guardrail System
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
CMU Buildings
Parapet Wall Detail
Low Edge Detail
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Gutter Edge Detail
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Brick Buildings
Parapet Wall Detail
Low Edge Detail
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Gutter Edge Detail
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Steel Buildings
Parapet Wall Detail
Low Edge Detail
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Gutter Edge Detail
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Optional Toe Board
The optional toe board can be
added to any Premier Rail System
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Optional Toe Board
18 gauge Toe Board Bracket
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Low Edge On EFIS Wall
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Low Edge On EFIS Wall
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Standing Seam Metal Roofs
The PRS Standing Seam Guardrail System provides permanent full-perimeter fall protection with a unique design
that allows 100% water-tight installation. The PRS Standing Seam Guardrail System attaches to the structural metal
panels with pre-engineered S-5 clamps ensuring solid and mainte-nance free installation without penetrating the
roof panels. Powder coated steel colors available to match Kynar® sheet metal or other building components and
RAL colors. PRS Standing Seam Guardrail System meets and exceeds OSHA Standards.
KEY FEATURES
 Permanent fall protection
 Easy to install
 “Zero Penetration” attachment
 100% water-tight installation
 Pre-engineered mounting system
 Custom colors to match building components
 Powder coat finish
 Made in the U.S.A.
Bolt-on railings with hex key fasteners insure permanent railings cannot
be removed by unauthorized personnel.
 Meets and Exceeds
OSHA CFR 29 1926.502
Custom built brackets for each project to fit standing seam width and pitch
angle.
Toe boar brackets
Easily mounts to standing seam using pre-engineered S-5 mounting
clamps.
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Standing Seam Metal Roofs
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Wall Mount Guardrail System
The PRS Wall Mount Guardrail provides permanent full-perimeter fall protection with a unique design that allows water-tight installation using a dual
plate mounting system. The dual plate mounting system allows roof flashing to be installed over the base plate and creates a compression seal around
mounting studs when the upright plate is attached. PRS Wall Mount Guardrail are available in powder coat colors to match Kynar® sheet metal or
other building components and RAL colors. PRS Guardrail meets and exceeds OSHA Standards.
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Wall Mount Guardrail System
Product Name:
PRS Wall Mount Guardrail-Powder Coated Steel
Product Description: PRS Wall Mount Guardrail provides permanent full-perimeter fall protection, allowing direct mounting to interior parapet walls
using a dual plate mounting system that assures water-tight installation. Backup plates, target patches, and upright plates creates a compression attachment to prevent water infiltration around mounting studs. Powder coated steel colors available to match Kynar sheet metal or other building components and RAL colors. PRS Guardrail meets and exceeds OSHA Standards.
Applications:
The PRS Wall Mount Guardrail provides perimeter fall protection for low-slope roofs requiring attachment
to the inside of parapet walls.
Installation:
PRS Wall Mount Guardrail allows water-tight installation through wall flashings on both new and existing
parapet walls with the use of backup plates, target patches and wall mount brackets. Target patches are
field fabricated to fit around backup plate mounting studs and large enough to allow roof manufacturers
recommended seam width around perimeter of target patch. Mounting studs are sealed behind target patch
with non-curing butyl or manufacturers recommended sealant.
Materials:
Uprights:
1.25” schedule 40 steel pipe (ASTM A53) - 1.66” O.D. x .140” wall welded to 2” x 3” x 3.5” steel block
(ASTM A36) and 3/16” steel plate (ASTM A36) bracket with pre-punched holes for mounting stud attachment.
Horizontal Rails:
1.625” x .065” and 1.375” x .065” (ASTM C1008/1010) steel tube adjustable slide rails.
Finish:
Powder coated steel.
Colors:
Numerous colors to match Kynar® sheet metal, building components and RAL colors.
Hardware:
3/8”-16 x 1” zinc plated steel. (Consult PRS for approved structural attachment fasteners)
Labels:
Applicable safety warnings and manufacturer’s contact information.
Sizes:
Uprights: Custom designed per project to OSHA Standards. Meets
Horizontal Rails:
9’-0” o.c., 8’0” o.c.; 120” to 70”, 70” to 43”, 43” to 29” Adjustable
Corners: 20.5” o.c. Outside Corner; 12.5” o.c. Inside Corner
Weight:
Uprights: 12 lbs +/Horizontal Rails:
1 lbs/lf +/-
Corners: 2 lbs +/Standards:
Meets and exceeds OHSA Standard 29 CFR 1910.23, 29 CFR 1926.501, 29 CFR 1926.502.
Warranty:
1 year manufacturer’s limited warranty covering manufacturing defects.
Country of Origin:
United States of America
AutoCAD details and specifications available at www.premierrailsystems.com
CALL US TOLL-FREE: 855-677-4700
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
Ladder To Roof Access
Patented horizontal Grab
Bars for safe entrance and
exit onto the ladder
Spring hinged gate to
ensure gate closes after
entering/exiting the roof
area
Overhead View
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
On Demand Guard Rail System
The On Demand Guardrail SystemTM is the newest product in the evolution of on-deck, leading edge fall protection
systems. This revolutionary guardrail system automatically lowers to conceal itself while not in use. When work needs
to be done on the roof, with a simple touch of a button, the guardrail system raises and completely protects the
roofs edges. Whether your building is on the Historic Register, an architectural masterpiece or you just don’t want
the visual interruptions of guardrails the all new On Demand Guardrail SystemTM is your solution. Powder coated steel
colors available to match Kynar® sheet metal or other building components and RAL colors. PRS Guardrail meets
and exceeds OSHA Standards.
KEY FEATURES
 Permanent fall protection
 Easy to install
 “Zero Penetration” attachment
 100% water-tight installation
 Modular design for easy customization
 Simple rugged design for easy maintenance and
Inspection
 Stainless Steel Pneumatic Pistons
 Aluminum Pneumatic Controls And Valves
 Custom colors to match building components
Raised Position: Meets and Exceeds OSHA CFR 29 1926.502
 Powder coat finish
Air Control Cylinder
 Made in the U.S.A.
Air Accumulator Tube
 Meets and Exceeds
Base: Conceals air control valves and air switches
Lowered Position:
OSHA CFR 29 1926.502
FEATURES OPTIONS
 Perimeter warning lights
 Perimeter working lights
 Electronic PLC Controls
 Touch screen controls
 Guardrail deployment reporting
 Email / text deployment notification
 Mobile device deployment
 Totally customizable to your requirements
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
On Demand Guard Rail System
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PREMIER RAIL SYSTEMS
Premier Rail Systems Applications
On Demand Guard Rail System
Fail‐safe Lock Mechanism
The PRS On Demand Guardrail System has a Locking mechanism which automa cally latch in place on
full deployment . These are designed such that in the event of a pneuma c pressure loss the guard
rails will remain fully func onal. The fail‐safe lock will unlock only with the use of an air control valve
that ac vates a small cylinder when a signal is sent to transi on to the down posi on. The locking
mechanism will not unlatch un l the small cylinder is actuated. The design for this mechanism is
provided in the illustra on below.
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PREMIER RAIL SYSTEMS
PRS Roof-Hatch Guardrail System
The PRS roof hatch railing system is permanently
mounted, non-penetrating, and adaptable to all roof
hatches. The PRS system exceeds the requirements
by OSHA regulations (29 CFR 1910.23) for egress
and ingress through rooftop hatch openings. Its
patent pending “Zero Penetration” mounting design
will not damage the roof’s base flashing, will not
allow moisture into the building, and will not void
your roof warranty. Furthermore, each unit features
the patented GrabSafe® handholds, enabling 3point control throughout the egress or ingress
process, and a self-closing gate offset from the roof
hatch edge providing a landing area to ensure
worker safety while mounting and dismounting the
roof access ladder.
Features of the Roof-Hatch Protection System:
> Meets OSHA regulations (29 CFR 1910.23).
>
Fits all brands of roof hatches with cap flashing.
>
Patent pending “Zero Penetration” mounting
system.
>
Patented GrabSafe® handholds for maximum
safety.
>
Easy to install.
>
Self-closing gate to ensure protection at all
times.
>
Standard high-visibility Safety Yellow powder
coat paint or custom color.
>
Built-in rail extensions create landing area
between roof hatch and gate for safe entry and
exit.
Our Roof-Hatch mounting design
will not damage the roof’s base
flashing, will not allow moisture into
the building, and will not void your
roof warranty.
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PREMIER RAIL SYSTEMS
PRS Roof-Hatch Guardrail System
Product Name:
PRS Roof Hatch Guardrail-Powder Coated Steel
Product Description: Roof Hatch Guardrail with patented GrabSafeTM horizontal hand-holds and self-closing gate provides safe egress and ingress
through roof hatches in addition to providing protection against accidental falls through the roof opening while the roof hatch is open. GrabSafeTM
horizontal hand-holds act as an extension of the ladder for more comfortable and safe climbing and allows easy pass-through to the roof surface.
Guardrail extensions create a landing area for safe transition to the roof surface before operating the gate. Self-closing gate ensures full perimeter
protection.
Applications:
The PRS Roof Hatch Guardrail provides fall protection, improved egress and ingress and compliance for roof
hatch openings.
Installation:
Roof Hatch Guardrail can be installed on both new and existing roof hatches. Standard installation allows
mounting to the vertical cap flashing of the roof hatch without penetrating the roof membrane. Roof hatch-es
without vertical cap flashing thru-bolt the side of the roof hatch and require counter-flashing to conceal fasteners
by others.
Materials:
Uprights:
1.625” x .065” steel tube (ASTM C1008/1010) welded to 2” x 3” x 3.5” steel (ASTM A36) block and ¼” steel
(ASTM A36) bracket with 3/8” pre-punched slots for thru-bolt attachment.
Horizontal Rails:
1.625” x .065” (ASTM C1008/1010) and 1.375” x .065” (ASTM C1008/1010) steel tube adjustable slide rails.
GrabSafeTM:
1” x 5.5” steel bar (ASTM A36).
Self-Closing Gate:
1.625” x .065” steel tube (ASTM C1008/1010), 16 gauge steel plate (ASTM A1008 CS Type B)
Finish:
Powder coated steel.
Colors:
Numerous colors to match Kynar® sheet metal, building components and RAL colors.
Hardware:
3/8”-16 x 1” zinc plated steel.
Labels:
Applicable safety warnings and manufacturer’s contact information.
Sizes:
Industry standard sizes: 30” x 36”, 30” x 54”, 30” x 96
Weight:
Standards:
110 lbs
Meets and exceeds OHSA standard CFR 29 1910.23, CFR 29 1910.27, CAL-OSHA §3212, CAL-OSHA §3209,
ANSI/ASSE A1264.1-2007, ANSI/ASSE A14.3-2008 section 5.3.4.3 and US Army Corps of Engineer Requirement EM 385-1-1.
Warranty:
Country of Origin:
1 year manufacturer’s limited warranty covering manufacturing defects.
United States of America
AutoCAD details and specifications available at www.premierrailsystems.com
CALL US TOLL-FREE: 855-677-4700
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PREMIER RAIL SYSTEMS
PRS Roof-Hatch Guardrail System
Standard self-closing safety gate
GrabSafe® System to assist in
mounting and dismounting the
roof access ladder
Railing offsets to ensure proper
opening clearance of roof hatch
“Zero Penetration” system
Threaded inserts allow for
quick and easy installation
16” Landing Area
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PREMIER RAIL SYSTEMS
PRS Skylight Guardrail System
The PRS Skylight Guardrail system is permanently
mounted, non-penetrating, and adaptable to all
curbed roof skylights. THE PRS system exceeds
the requirements by OSHA regulations (29 CFR
1910.23) for skylight protection. The patent
pending “Zero Penetration” system mounts
underneath the edge of the skylight, which will
prevent moisture from entering the building, and
will not void your roof warranty. Workers will no
longer have to guess the location of snowcovered skylights or worry about accidentally
backing into unguarded skylights.
CALL US TOLL-FREE: 855-677-4700
Features of the Skylight Protection System:
> Meets OSHA regulations (29 CFR 1910.23).
>
Mounts under the edge of virtually all skylights.
>
Patent pending “Zero Penetration” mounting
system.
>
Easy to install.
>
Standard high-visibility safety yellow powder
coat paint or custom color.
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PREMIER RAIL SYSTEMS
PRS Skylight Guardrail System
Provides permanent,
4 sided protection
Rails can be ordered
up to 9'-10" length to
fit your specific needs
Threaded inserts
allow for quick and
easy installation
42” Rail
Height
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PREMIER RAIL SYSTEMS
PRS Domed Skylight Fall Protection Screens
The PRS Domed Skylight Fall Protection Screen provides permanent fall protection at skylights and does not penetrate the roof membrane. “Zero
Penetration” attachment will not damage roof flashings, prevents moisture from entering the building, and will not void the roof warranty. Galvanized
screens install quickly and easily to ensure long-term performance, safety and compliance. PRS Domed Skylight Fall Protection Screen meets and
exceeds numerous Standards and requirements for skylight openings and insures OSHA compliance.
CALL US TOLL-FREE: 855-677-4700
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PREMIER RAIL SYSTEMS
Specifications Section 11 24 29
PART 1 GENERAL
1.1 SUMMARY
Provide and install non-penetrating Premier Rail Systems Perimeter Safety Rail System, including pipe
railings, corners and uprights and delivery to site.
RELATED SECTIONS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions
and Specification Sections, apply to this Section.
B. Section 05 50 00 – Metal Fabrications: Coordination of perimeter safety rail system installation.
C. Section 06 10 00 – Rough Carpentry: Coordination of perimeter safety rail system installation.
D. Section 07 50 00 – Membrane Roofing: Coordination of perimeter safety rail system installation.
E. Section 07 70 00 – Roof and Wall Specialties and Accessories: : Coordination of perimeter safety rail
system installation.
1.2 REFERENCES
Occupational Safety & Health Administration (OSHA):
A. 29 CFR 1910.23 – Guarding Floor and Wall Openings and Holes.
B. 29 CFR 1910.27 – Fixed Ladders
C. 29 CFR 1926.500 – Scope, Application and Definitions Applicable to this Subpart
D. 29 CFR 1926.501 – Duty to Have Fall Protection.
E.
29 CFR 1926.502 – Fall Protection Systems Criteria and Practices
F.
29 CFR 1926.503 – Training Requirements
G. Warning Line Interpretations dated May 12, 2000, November 15, 2002, and January 3, 2005.
1.3 SUBMITTALS
A. Manufacturer’s data sheets on each product to be used, including:
1.
Preparation instructions and recommendations.
2.
Shop Drawings: Indicate profiles, sizes, connections, size and type of fasteners and accessories.
3.
Field Measurements: Verify field measurements prior to ordering and/or assembly.
4. Installation Instruction.
B. Shop Drawings: Drawings showing location of rails and guardrails including plans, details of
components and anchor details.
C. Selection Samples: For each finish product specified, provide two complete sets of color chips.
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PREMIER RAIL SYSTEMS
1.4 QUALITY ASSURANCE
A. Railings Structural Requirements:
1.
Horizontal rails shall withstand a minimum concentrated load of 200 pounds (890 N) applied in a
downward or outward direction.
2. Uprights shall withstand a minimum concentrated load of 200 pounds (890 N) applied in a
downward or outward direction.
1.5 DELIVERY, STORAGE AND HANDLING
A. Materials to be delivered to the job site in good condition and adequately protected against damage
as rails and uprights are a finished product.
B. Store in a dry area protected from weather and moisture until ready for installation.
1.6 PROJECT CONDITIONS
A. Field Measurements: Where horizontal rails and uprights are indicated to fit to other construction,
check actual dimensions or other construction by accurate field measurements prior to ordering
and/or installation; show recorded measurements on final shop drawings.
1.
Where field measurements cannot be made without delaying the system fabrication and delivery,
obtain guaranteed dimensions in writing by the Contractor and proceed with fabrication of
products to not delay fabrication, delivery and installation.
B. Coordinate fabrication and delivery schedule of handrails with construction progress and sequence
to avoid delay of railing installation.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturer:
Premier Rail Systems
3940 S. Ferree Street, Kansas City, KS 66103
Tel: 855.677.4700 FAX: 913.677.3939
Email: [email protected]
Web: www.premierrailsystems.com
B. Substitutions: Not permitted.
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PREMIER RAIL SYSTEMS
2.2 SYSTEMS
A. Provide uprights, horizontal rails, and accessories as indicated or required to match design
indicated on the Drawings.
1.
Uprights: [choose]
a. 1-1/4" Schedule 40 Steel Pipe
b. 1-1/4" Schedule 40 Stainless Steel Pipe
2. Horizontal Rails: [choose]
a. 1-5/8” x .065” Steel
b. 1-5/8” x .065” Stainless Steel
B. Roof Edge Protection: Provide Premier Rail Systems Non-penetrating Perimeter Guardrail System,
including uprights, horizontal rails and accessories.
1.
Permanent safety rail system with 42 inch height; 39 inch minimum, 45 inch maximum height;
to provide perimeter guardrail system on the roof to withstand a minimum load of 200 lb at
any point in an outward or downward direction per OSHA Regulation 29 CFR 1926.502(b).
2. Uprights: As specified in 2.2.A.1
3. Horizontal Rails: As specified in 2.2.A.2
4. Fasteners for structural attachment: As recommended by Premier Rail System.
a. GRK Fasteners – RSS Structural Screw (for wood attachment)
b. GRK Fasteners – Caliburn PH Concrete Pan Head Screw (for concrete attachment)
c. Other fasteners – Consult Premier Rail Systems Technical Department
5. Fasteners for Horizontal Rails: [choose]
a. Galvanized (for Steel)
b. Stainless Steel (for Stainless Steel)
C. Custom Design: Provide uprights, horizontal rails, and accessories as indicated or required by
Drawings to match design indicated.
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PREMIER RAIL SYSTEMS
2.3 MATERIALS
A. Tube:
1.
Steel Tube: Steel, 1-5/8” x .065” and 1-1/4" Schedule 40 Steel Pipe
2. Stainless Steel Tube: T304 Stainless Steel, 1-5/8” x .065 and 1-1/4" Schedule 40 SS Pipe”
B. Finish: Factory applied [choose]
1.
Powder coat (Steel)
2. Natural finish (Stainless Steel)
2.4 FABRICATION
A. Assemble components tightly secured per installation drawings and instructions to suit
installation.
PART 3 EXECUTION
3.1 PREPARATION
A. Do not begin installation until substrates and nailers have been properly prepared.
B. Prior to beginning installation, verify that:
1.
Nailers or other structural components of the building are securely fastened and capable of
withstanding loads applied by the guardrail system.
3.2 PROTECTION
A. Protect installed product until completion of project.
B. Touch-up, repair or replace damaged products before Substantial Completion.
3.3 INSTALLATION
A. Install in accordance with manufacturer’s instructions.
B. Set uprights, horizontal rails and corners accurately in location, alignment and elevation,
measured from established lines and levels and per installation drawings.
C. Install proper fasteners as recommended by manufacture in every hole provided on the upright
bracket.
END OF SECTION
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31
Manufactured By AES Raptor
www.raptorsafety.com
For all your Temporary Fall Protection needs
For all your Permanent Fall Protection needs:
Premier Rail Systems
3940 S. Ferree Street | Kansas City, Kansas 66103
Toll-free 855-677-4700 | 913-677-4700 | [email protected]
©2014 Premier Rail Systems. All rights reserved.
CAT-03-2014

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