Parti Manual for - Barrington Diesel Club

Parti Manual for
Models
400H,400,30E, 44B & 25B
M IG l
/JBIUKE
Saves a Truckload
The Jacobs Manufacturing.Company
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M ODEL 400H HO USING ASSEMBLY (013363)
M ODEL 400 HO USING ASSEMBLY (012318)
MODEL 44B HO USING ASSEMBLY (010103)
MODEL 25B HOUSING ASSEMBLY (011894)
MODEL 30E HO USING ASSEMBLY (009917)
M O D EL 400 (D U AL LEAD) HSG ASSY (012320)
M O D EL 44B (D U A L LEAD) HSG A SSY (010104)
M O D E L 25B (D UA L LEAD) HSG ASSY (012287)
M O D EL 30E (D U AL LEAD) HSG A SSY (007608)
m
w
M O D EL 30ESN (SPRAY N O ZZ LE H O U S IN G )
PIN 009349 A V A ILA B L E FOR
R E P L A C E M E N T PARTS O N LY .
lllus.
Part
N o.
N o.
1
2
3
4
5
6
*6
‘ *7
8
9
10
11
12
13
001492
004136
001519
007500
007505
004205
003433
002390
001081
001082
001083
009353
009916
010249
C apscrew
C over — C on trol Valve
S pring — O u ter
S pring — Inner
Spool A ssy — C o n tro l Valve
Valve A s se m b ly — S ole n oid
Valve A ssy-S olenoid
H arness — S ole n oid
Seal R ing — Upper
Seal R ing — C enter
Seal R ing — Low er
N ut — H ex Jam
Set Screw
A uto-Lash A sse m b ly
‘ For D ual Lead A ppl.
400H 400 44B 25B 30E
4
2
2
2
2
1
1
1
1
1
1
2
4
2
2
2
2
1
s1
'l
1
1
1
2
“ N ot Used W ith D ual Lead Appl.
4
2
2
2
2
1
1
1
1
1
1
2
2
4
2
2
2
2
1
1
1
1
1
1
2
2
»
® These P aris M ust Be Used As Sets. 25B,30E Only
Qty/Assy
Part N am e
—
4
2
2
2
2
1
1
1
1
1
1
2
2
lllus.
Part
N o.
N o.
14
15
‘ 16
° 17
o 18
19
* * o 20
21
22
23
24
25
26
27
009329
013197
002299
001023
008895
001022
007623
001030
010819
007447
011841
007942
004089
001017
Qty/Assy
Part N am e
400H 400 44B 25B 30E
A uto-Lash A sse m b ly
A uto -L ash A sse m b ly
Te rm in al A sse m b ly
R ing — R etainer
R etain er — S pring
S pring — Slave P iston
P isto n — Slave
W asher — Plain
R etainer — S pring
S pring — Flat
S pring — Flat
M a ste r P is to n — P ressure R elief
M a ste r P is to n — (% " Dia. S olid)
M a ste r P is to n — (%" Dia. S olid)
2
2
1*
2
2
2
2
2
1*
2
2
2
2
2
2
2
1*
2
2
2
2
2
2
2
1*
2
2
2
2
2
2
2
2
2
‘ Q uantity is 2/A ssy w ith D ual Lead Applications
* * # S h n r t filnup P ia tn n PN 0 fl7fiQ fi
1*
2
2
2
2
2
2
2
3776 SW ITC H
ASSEM BLY
002102, 002103, 010128,010131 & 012665
E N G IN E C O N T R O L G RO U PS
illus.
No.
1495 CLUTCH SW ITC H
ASSEM BLY
1
2
3
003965, 010132, CAB C O N T R O L G R O U P S
lllus.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Part
No.
001300
001304
001305
003776
003586
003777
002970
002957
002959
001495
001244
001559
001506
001558
001040
001218
001497
002198
002183
002190
002186
003278
003707
003781
003780
003807
003964
009972
006833
Qty/Group >
3965 010132
*Dual
All
Lead
Models Only
Part Name
Harness — Ign. to Dash
Switch — Toggle Dash
Plate
Switch Assembly — Dash
• Switch — Toggle (3-Position)
• Plate — Dash Switch
Switch Group — Toggle
• Switch — Toggle (3-Position)
• Plate — Dash Switch
Switch Assembly — Clutch
® Screw — Tapping
• Washer — Lock
® Cover — Switch
• Screw — Binder Head
o Terminal
® Switch
• Spring — Actuating Lever
* Bracket and Lever Assy
° Rod — Switch Actuating
• Washer — Flat
0 Nut — Hex
Receptacle
Tube — Shrink
Wire — Harness
Harness — Ign. to Clutch
Terminal — Spade
Wiring Diagram
Wiring Diagram
Tie — Cable
1
1
1
—
•
—
1
1
1
1
2
4
1
2
2
1
1
1
1
1
1
6
6
1
—
—
—
1
1
1
—
—
—
—
1
2
4
1
2
2
1
1
1
1
1
1
5
6
1
1
1
1
—
—
1
12
12
'
4
5
6
7
7
8
9
10
11
N.I.
N.I.
N.I.
N.I.
N.I.
Part
No.
Part Name
001179
001181
001182
001219
002112
007671
001558
001559
001512
001178
006796
001218
001534
001180
001244
003708
002014
003881
001955
003778
Arm — Actuator
Nut — Hex
Screw — Hex
Switch Assy
Switch Assy
Switch Assy
° Screw
• Lock Washer
• Tab — Q-Disc.
o Bracket
• Bracket
• Switch
° Diode
• Switch Cover
° Screw
Shrink Tube
Receptacle
Harness
Harness
Loom
Qty/Group
002102 002103 010128 010131 012665
Neg.
Dual Lead
Pos.
Neg.
Gnd.
Gnd.
Pos.
Neg.
Gnd.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
2
1
2
3
2
1
2
3
2
1
2
3
2
1
1
1
1
2
3
3
3
1
1
1
2
3
3
3
1
1
1
2
3
3
3
1
1
1
1
2
3
3
3
1
1
2
3
2
1
1
1
1
2
3
3
3
1
M ISCELLANEO US ACCESSORIES
lllus.
No.
Part
No.
1
2
001153
001593
Part
Name
Gage— Exhaust Rocker Lever Grinding Fixture
Air Intake Connection for Int’l. DC0405 Truck
Qty/
Eng.
1
1
©5
CL
my
CL
STU D AND SPACER GROUPS
Ulus. Part
No. Number
Part
Hame
Qty./6 Cyl. Eng.
012368 012372
001094 Nut—Hex
001234 Spacer (Use w /A II Lift. Eyes)
013012 7 '/ e " (181mm) Long Stud
001232 8'/s" (206mm) long Stud (Use
w ith Dual Head Lilting Eyes)
002514 W asher—Bearing
002856 8%" (219.07mm) Stud
4
5
6
7
8
*9
18
4
12
18
10
8
4
18
2
8
18
2
‘ Use w ilh Compression Release Fan Support Bracket and Single Head
Lilting Eye.
E N G IN E C O N V E R S IO N PA R TS
Ulus.
Ho.
10
*11
‘ 11
Part
Ho.
Part
Hame
Qly/6
Cyl. Eng.
013294 Gasket—Rocker Hsg. to Brake Hsg.
001015 Screw Inj. Adj. Va"-18
003678 Screw Inj. Adj. V6"-20 w ith Slot
* Select one to match engine parts
S E R V IC E T O O L S A N D P A R TS
C U M M IN S
ROCKER H O U S IN G
PN 011494
S O L E N O ID
W RENCH
1
PN003087
FEELER G A U G E
.0 1 8 In. (.4 6 m m )
SIN G LE C U M M IN S
C YLIN D E R HEAD
PN 001282
S O L E N O ID
SCREEN
P N 0 0 1 2 8 3 S O L E N O ID
S C R E E N R E T A IN E R
.C O N T R O L S Y S T E M O P T IO N S
’663 HO USING A TTACHING PARTS GROUP
One Group Per Brake Housing_______
Hus.
No.
1
2
3
Part
No.
Part
Name
011573 Cross Head — Exhaust Valve
010180 Seal Ring
002969 Screw — Oil Supply
Qty/
Group
PN 012260
F O O T S W IT C H
P N 0 1 0 4 8 9 S W IT C H K IT
LOW SPEED S H U TO FF
SIDE M OUNT
MANIFOLD
SPACER
GROUPS
SPACER GROUP - AIR INTAKE MANIFOLD
CONNECTION PART NO. 1271
(For Use on Cummins Top Mnt. Turbochgrs.)
QIW
Part Name
2 3 5 9 SPACER KIT - OFFSET INT. MANIFOLD
(For Use w/Cummins 17 7273 Air Int. Manifold)
lllus. Part
QIW
No.
1
No.
Part Name
V j jy
002357 Gasket-Manifold to Head
*2 002354 Spacer-Intake Manifold Vi" Thick
3 002355 Cap Screw-Hex Head 3/s"-1 6 x l V?" Long
N.I. 003624 Cap Screw -H ex Head 3/s"-1 6 x2 " Long
* l f Air Compressor Governor interference occurs, use
optional 5/8" thick spacer Part No. 2806
Kit
6
3
6
3
SPACER GROUP - AIR INTAKE MANIFOLD
CONNECTION PART NO. 1271
(For Use on Cummins Side Mnt Turbochgrs)
lllus
Part
Qty/
No.
1
No.
001276
001275
001274
001273
001226
001229
Part Name
Group
N u t-H e x (Air Intake Manifold Conn. Stud)
4
2
W asher-Lock (Air Inlet Manifold Conn. Stud)
4
3
Washer Plain (Air Inlet Manifold Conn. Stud)
4
4
S tu d -(A ir Intake Manifold Connection)
4
*5
S p a c e r-2 3/s" Thick (Air Inlet Manifold Conn.)
1
**6
Air Outlet Conn. 33/«" I.D. (Used on T50. VT-50
or T-590 Turbocharger)
1
‘ 6 001255 Air Outlet Conn. 3 " I.D. Used on T-506
Turbocharger)
1
♦Available Optional Spacers: W thick Part No. 1065, 1" thick Part
No. 1714 and >/2" thick Part No. 2805.
NOTE: If there is sufficient Engine Brake installation clearance
0
001276 N u t-H e x (Air Inlet Manifold Conn. Stud)
001275 W asher-Lock (Air Inlet Manifold Conn. Stud)
001274 W asher-Plain (Air Inlet Manifold Conn. Stud)
001273 Stud (Air Intake Manifold Connection)
001226 Spacer—2 3/8" Thick (Air Int. Manifold Conn.)
Select One Exh. Manifold Spacer Group to Match Turbocharger.
Group
4
4
4
4
1
11 70 EXHAUST MANIFOLD SPACER GROUP
(For Use w /T-50 & T-590 Top Mnt. Turbochgrs.)
lllus. Part
No.
No.
6 001167
7 001165
Part Name
Stud (Turbocharger to Exhaust Manifold)
Spacer (Turbocharger to Exhaust Manifold)
Qty/
Group
6
1
1171 EXHAUST MANIFOLD SPACER GROUP
(For Use w /T-506 Top Mount Turbocharger)
lllus. Part
No.
No.
6 001167
7 001166
Part Name
Stud (Turbocharger to Exhaust Manifold)
Spacer (Turbocharger to Exhaust Manifold)
Qiy/
Group
6
1
2 9 4 7 EXH. MANIFOLD SPACER GP. (4 HOLE)
(For Use w/VT-50 Top Mount Turbocharger)
lllus. Part
Qiy/
No.
No.
6 002899
7 002898
Part Name
Stud (Turbocharger to Exhaust Manifold)
Spacer (Turbocharger to Exhaust Manifold)
Group
4
1
CO M PRESSIO N RELEASE BELL CRANK
(With Fan Support Bracket)
2878 C O NVERSIO N GROUP
COM PRESSION RELEASE BELL CRANK
(With Fan Support Bracket)
3250 CO NVERSIO N GROUP
(FOR E N G IN E S W ITH 7/. b" ■14 FAN SUPPORT BRACKET BOLTS
A N D 12-PO INT HEAD C O M PRESSIO N RELEASE S HA FT)
lllus.
NO.
Part
No.
1
2
3
4
5
6
7
8
003252
003251
003286
001030
003285
003254
001235
001061
Part Name
Qty/
Group
Cap Screw — Hex Hd. V ' -1 4
Spacer — Fan Bracket
Cap Screw — Hex Hd. V ' -20
Washer — Plain
Support — Fan Bracket Brace
Shaft — Compression Release (12-Pt. Hd.)
Spacer — Compression Release, Lower Lever
Roll Pin — Compression Release Lever
lllus
No.
1
2
Cap Screw — Hex Hd. %"-13
Spacer — Fan Bracket
Shaft — Compression Release (12-Pt. Hd.)
Spacer — Compression Release, Lower Lever
Roll Pin — Compression Release Lever
COMPRESSION RELEASE
BELL CRANK
CONVERSION GROUPS
001237
001236
001235
001061
001233
Cap Screw — Hex Hd. V '-1 3
Spacer — Fan Bracket
Spacer — Compression Release. Lower Lever
Roll Pin — Compression Release Lever
Shaft — Compression Release (Plain Head)
Part
No.
2
2
1
1
1
Qty/
Group
Part Name
2
2
012647 Cap Screw - Hex Head
003251 Spacer - Fan Bracket
(B
(FOR ENG INES W ITH tt"-13 FAN SUPPORT BRACKET BOLTS
A ND 12 POINT HEAD COM PRESSIO N RELEASE SHAFT)
001237
001236
003254
001235
001061
1
2
7
8
9
5344 FAN BRACKET SPACER GROUP
C O M PR ESSIO N RELEASE BELL CRANK
(With Fan Support Bracket)
2880 C O N VE R SIO N GROUP
1
2
6
7
8
(FOR ENGINES W ITH fc" -13 FAN SUPPORT BRACKET BOLTS
A ND PLAIN HEAD COMPRESSION RELEASE SHAFT)
Wj
m
2
2
1
1
1
(0
)
0ft,
.....
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... > •

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