1 catloge - Swajit Abrasive (P) Ltd.

INDIA
Member of TUV NORD Group
Swajit Abrasives Pvt. Ltd.
www.abracut.in
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Contents
About us..........................................................................
Vision & Mission..............................................................
Quality Policy...................................................................
Manufacturing Process....................................................
Basic Products................................................................
Alox BX 99...............................................................
Alox BX 45...............................................................
Alox BX 72...............................................................
Alox BX 63...............................................................
Alox RGR.................................................................
Trishul......................................................................
Tiger.........................................................................
Silicarb BX 45..........................................................
Product Range.................................................................
Belts.................................................................................
Rolls.................................................................................
Flap Wheels.....................................................................
Mop Wheels.....................................................................
Plain Abrasive Cloth Discs...............................................
Fibre Backed Sander Discs.............................................
Infrastructure & Advance Manufacturing Facilities..........
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About Us
Incepted in the year 2001, Swajit Abrasives Private Limited, an ISO 9001:2008 certified company is
engaged in manufacturing and exporting a wide range of 'ABRACUT and TIGER' brand coated abrasive
products that includes Belts, Rolls, Flap Wheels, Spindle Mops, Plain Abrasive Cloth Discs & Fibre
Backed Sander Discs. All these products are catered in all the standard sizes as well as in the sizes as
per customer’s requirements and are made available in all the major grits ranges from fine to coarse.
At SWAJIT all the products are manufactured with advanced Electro-Coating Technique and are made
with specially treated Aluminum Oxide, Silicon Carbide & Zirconium Grains on precisely processed
Heavy Weight Poly-Cot, Heavy Weight Cotton, Light Weight Cotton Cloths & perfectly bonded in ResinGlue-Resin and Resin-Over-Resin Bonds. All the products manufactured at SWAJIT are manufactured
by using superior quality & virgin raw materials which are taken up for processing only after thorough &
vigorous testing in our in-house testing laboratory.
In any of the industries like Automobiles, Auto Ancillary, Hand Tools, Ply Wood, Wood Working, Furniture,
Leather, Textile, Chemical and Pharmaceutical Processing Equipment Manufacturing, Glass, Plastic or
General Purpose Engineering whether there is necessity to clean & remove imperfections on metallic or
non metallic surfaces, clean the built-up residue, deburr or finish a variety of surfaces or to blend the
welded seams or to create decorative finishes our products have versatility to tackle the job successfully.
Our state of-the-art infrastructure allows us to manufacture a quality range and also meet the bulk
requirements of our clients in committed time frame. Being a client centric organization, we also offer our
clients customized solutions and customized packaging as per their requirements.
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Vision
Late Shri. Vishwasrao N. Chavan & his son Late Shri. Avinash Chavan saw in this venture
their dream project to cater to the industry with superior quality abrasive products with a
motto to “finish the work with fine finish”. Through their Untiring Dedication and Leadership,
they steered the company to the present heights. They achieved this by incorporating in the
vision, the concept of total grinding solution for fine finishing applications.
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Mission
Mr. Ranjit A. Chavan, Managing Director is ably carrying forward the vision with the same
devotion and perceptiveness. The target is to make the product of international standards &
their aim is to tap international market. This would be made possible by implementing the
modern trends of technological up gradation and advancement in production.
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INDIA
Member of TUV NORD Group
Quality Policy
Concept of Quality Assurance & Zero
Defect - At Swajit we believe in total quality
management. The old concept of quality control
has not been implemented in extensive competitive
circumstances. We believe in quality assurance system,
through which, the product is made strictly according to
the pre set standard parameters. Quality standards are
maintained during manufacturing process so that no
variation in any parameter occurs during the entire
manufacturing process.
Quality Policy – We at SWAJIT encourage innovation in
anticipating application wise specific requirements and timely
delivery of cost effective quality products, that meet specific
needs of every one to creat everlasting trust & customer
satisfaction through continuous service and support, by
continuously improving the effectiveness in quality
management-system.
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Manufacturing Process
At SWAJIT, we manufacture cloth & vulcanized fiber backed coated abrasive products. The basic principle of
manufacturing these products is Electro Coating. The base cloth is first processed with adhesives for getting
required parameters. Then it is coloured on backside for product identification. Followed to coloring, printing of
details like logo, grit size, batch code, grain direction etc is carried on. The base is then applied with adhesive
and then it is passed through electrostat chamber where grains are coated electrostatically so that the sharp
edge of the grain is directed towards the top i.e. grinding side & its bottom is fixed on to the base. To strengthen
the grain coating on the base one more adhesive coat is applied & then baking & curing is done to the entire
roll.
Cotton / Poly-Cot Cloth
Mixing Plant
Cloth Processing
Steam Boiler
Adhesive & Grain
Coating on Cloth.
Mixing Plant
Festoon Curing
Resin Plant
Rewinding
Sizer Coat
Festoon Curing
Rewinding
Jumbo Curing
Conversion
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Basic Products At A Glance
Sr.
No.
Product And Brand
Aloxide Abrasive Cloth
A
ALOX BX 99
Grit
Range
Coating
General Applications
Forms
Resin Over
Heavy Weight
Resin
POLYCOT CLOTH
CLOSE
Rough grinding of heat-treated
Ferrous &/or non ferrous metals.
Best suitable for Sanitory Fitting
applications, Hand Tools,
Belts
Discs
Resin Over
Resin
X & Y Weight
POLYCOT /
COTTON CLOTH
CLOSE
High speed grinding for normal and
heavy stock removal of metal.
Belts
Rolls
Discs
Resin Over
Resin
X & Y Weight
COTTON
CLOTH
CLOSE
High speed grinding & finishing.
Specially developed & successed for
Stainless Steel applications.
Belts
Rolls
Discs
Flap Wheel
Mop Wheel
P 36
Resin-Glueto
Resin
P 600
X & Y Weight
POLYCOT /
COTTON CLOTH
CLOSE /
OPEN
General purpose grinding of metals
& wood. Open coat long belts are
widely used in Plywood Industry.
Belts
Rolls
Discs
P 60
Resin – Glue
to
– Resin
P 320
DRILL
COTTON
CLOTH
CLOSE /
OPEN
Low speed machine and / or hand
grinding and lapping in
non ferrous applications
Rolls
Sheets
P 50 Resin – Glue
to
– Resin
P 120
DRILL
COTTON
CLOTH
Very low speed hand grinding &
finishing operations. Specially
CLOSE /
developed for wall finishing in building
OPEN construction segment. Also widely used in
wooden furniture polishing operations.
P 60 Resin – Glue
to
– Resin
P 600
DRILL
COTTON
CLOTH
P 60
Resin- Overto
Resin
P 220
P 36
to
P 120
Bond
Backing
ABRACUT
Aloxide Abrasive Cloth
B
ALOX BX 45
P 24
to
P 600
ABRACUT
Aloxide Abrasive Cloth
C
ALOX BX 72
P 60
to
P 1200
ABRACUT
Aloxide Abrasive Cloth
D
ALOX BX 63
ABRACUT
Aloxide Abrasive Cloth
E
ALOX RGR
ABRACUT
Aloxide Abrasive Cloth
F
TIGER
Aloxide Abrasive Cloth
G
TRISHUL
Silicon Carbide
Abrasive Cloth
H
SILICARB BX 45
ABRACUT
Rolls
Sheets
CLOSE /
OPEN
Low & Medium speed machine/hand
grinding & finishing operations.
Specially developed for General
Engineering segment. Also used in
Flap wheels making.
Rolls
Flap Wheels
Mop Wheels
Sheets
X & Y Weight
POLYCOT /
COTTON
CLOTH
CLOSE /
OPEN
High speed grinding for normal and
heavy stock removal of glass,
ceramics & metal.
Belts
Rolls
Discs
VULCANIZED
FIBRE
CLOSE /
OPEN
Machine sanding of plywood & wood.
Heavy material removal from
welded joints.
Discs
Fibre Backed Sander Discs
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ALOXIDE – ALCO
ZIRCONIUM - ZIRCO
ABRACUT
P 24
Resin- Overto
Resin
P 120
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ALOX BX 99
Heavy Duty & Stiff Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – Heavy Weight Poly-Cot Cloth.
GRAIN TYPE – Heat Treated Tough Aluminum Oxide Grains
BONDING – Resin Over Resin
GRAIN COATING – Close Coat
MANUFACTURING WIDTH – 1350 MM
GRIT RANGE – P36, P60, P80, P120
PRODUCT FORMS – Belts, Discs
PRODUCT BENEFITS
The Heavy Weight Poly-Cot Cloth ensures smooth running in belt applications
Tear resistant, heavy weight backing ensures very low elongation with high stability in belt applications.
Specially treated tough Aluminum Oxide Grains provides high stock removal rate.
The intermediate resin coat prevents premature grain shredding during high pressure grinding.
APPLICATIONS
Medium & heavy stock removal during flat & center less grinding of ferrous & non ferrous metals.
Profile grinding with belts on automatic & off hand machines.
Deburring & rough grinding of Steel Stampings, Hand Tools, Sanitary Applications, Castings of Aluminum,
Brass & other non ferrous metals.
Grinding of Brass, Alloy Steel, Zinc castings and Aluminum alloys.
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ALOX BX 45
Semi Flexible Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – X & Y Weight Poly-Cot / Cotton Cloth.
GRAIN TYPE – Heat Treated Aluminum Oxide Grains
BONDING – Resin Over Resin
GRAIN COATING – Close Coat
MANUFACTURING WIDTH – 1350 MM
GRIT RANGE – P24, P36, P60, P80, P120, P150, P180, P220, P320, P400, P600
PRODUCT FORMS – Belts, Rolls, Discs.
PRODUCT BENEFITS
Multipurpose product ,usable in narrow & wide belt sanding operations
Poly-Cot/Cotton cloth backing ensures smooth running in stationary belt applications.
Specially treated Aluminum Oxide Grains provide medium stock removal rate in coarser grits.
Consistent finish in finer grits , ensures workability on all types of medium hard metallic and
non metallic materials.
APPLICATIONS
Medium stock removal during flat & center less grinding of ferrous & non ferrous metals.
De-rusting & finishing of Steel Stampings, Hand Tools, Sanitary Applications, Castings of Aluminum,
Brass & other non ferrous metals including glass & ceramics.
Suitable for all types of applications of metal finishing with Back Stand Grinder, Long Belt Grinder,
Planatory & wide belt grinders.
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ALOX BX 72
Semi Flexible Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – X & Y Weight Cotton Cloth.
GRAIN TYPE – Specially Treated Aluminum Oxide Grains
BONDING – Resin Over Resin Synthetic bond.
GRAIN COATING – Close Coat
MANUFACTURING WIDTH – 1350 MM
GRIT RANGE – P60, P80, P120, P150, P180, P220, P320, P400, P600, P800, P1000, P1200
PRODUCT FORMS – Belts, Rolls, Discs, Flap Wheels, Mop Wheels
PRODUCT BENEFITS
Synthetic resin bond ensures superior quality of grain adhesion which prevents premature
abrasive grain shredding.
High stock removal with improved abrasive life.
Specially processed backing cloth ensures very less dust at the workplace.
Excellent profile conformability with superior adaptability with contours & radii.
Very even surface preparation during sanding, intermediate polishing & final finishing before lacquering.
APPLICATIONS
Applicability on hand held machines.
In roll form, superior workability for high performance sanding & finishing application.
Suitable for grinding shapes, outlines, profiles & radii. Smoothing weld seams, punched burr & flash.
Specially suitable for grinding of stainless steel & other non ferrous alloys.
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ALOX BX 63
Semi Flexible Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – X & Y Weight Poly-Cot / Cotton Cloth
GRAIN TYPE – Aluminum Oxide Grains
BONDING – Resin Glue Resin
GRAIN COATING – Open / Close Coat
MANUFACTURING WIDTH – 1350 MM
GRIT RANGE – P36, P50, P60, P80, P120, P150, P180, P220, P320, P400, P600
PRODUCT FORMS – Belts, Rolls, Discs
PRODUCT BENEFITS
The X weight cotton cloth provides very good edge stability for increased safety at work place.
The intermediate glue coating ensures working flexibility during long & semi flexible belt application.
Minimized heat generation during course grit sanding operation.
Cool cutting & excellent stock removal rate with superior grit adhesion while sanding hard material
resulting in longer life.
Consistent & better surface finish pattern in finer grit application.
Universally applicable.
APPLICATIONS
Flat sanding of solid woods & veneered boards.
Rough & fine sanding of plywoods & sanding of wooden work pieces.
Intermediate & fine sanding of hard & soft woods.
Finishing operation of forged & drop forged articles like crank shafts & other engine parts.
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ALOX RGR
Flexible Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – Drill Cotton Cloth.
GRAIN TYPE – Aluminum Oxide Grains
BONDING – Resin-Glue-Resin
GRAIN COATING – Open/Close Coat
MANUFACTURING WIDTH – 900 MM
GRIT RANGE – P60, P80, P120, P150, P180, P220, P320
PRODUCT FORMS - Rolls, Sheets
PRODUCT BENEFITS
The drill cotton cloth ensures superior flexibility in hand held sanding application.
Final resin coat provides better quality of grain adhesion.
The open coat in coarser grits avoids premature loading & prevents the fall from
clogging during sanding of brittle material like wood.
APPLICATIONS
All types of engineering & industrial maintenance work like de rusting of metallic
surfaces, die cleaning, surface cleaning, paint removal, etc. by means of hand operation.
Specially suitable for surface preparation of wooden articles, furniture accessories,
prior to varnishing / polishing / lacquering.
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TRISHUL
Flexible Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – Drill Cotton Cloth.
GRAIN TYPE – Aluminum Oxide Grains
BONDING – Resin-Glue-Resin
GRAIN COATING – Open/Close Coat
MANUFACTURING WIDTH – 900 MM
GRIT RANGE – P60, P80, P120, P150, P180, P220, P320, P400, P600
PRODUCT FORMS - Rolls, Flap Wheels, Mop Wheels, Sheets
PRODUCT BENEFITS
The drill cotton cloth ensures superior flexibility in hand held sanding application.
Final resin coat provides better quality of grain adhesion.
The open coat in coarser grits avoids premature loading & prevents the fall from
clogging during sanding of brittle material like wood.
APPLICATIONS
All types of engineering & industrial maintenance work like de rusting of metallic surfaces,
die cleaning, surface cleaning, paint removal, etc. by means of hand operation.
Specially suitable for surface preparation of wooden articles, furniture accessories,
prior to varnishing / polishing / lacquering.
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TIGER
Flexible Aluminium Oxide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – Drill Cotton Cloth.
GRAIN TYPE – Aluminum Oxide Grains
BONDING – Resin-Glue-Resin
GRAIN COATING – Open/Close Coat
MANUFACTURING WIDTH – 900 MM
GRIT RANGE – P50, P60, P80, P100, P120
PRODUCT FORMS - Rolls, Sheets
PRODUCT BENEFITS
The drill cotton cloth ensures superior flexibility in hand held sanding application.
Final resin coat provides better quality of grain adhesion.
The open coat avoids premature loading & prevents the fall from clogging during sanding.
APPLICATIONS
All types of engineering & industrial maintenance works like de rusting of metallic surfaces, die cleaning,
surface cleaning, paint removal, etc. by means of hand operation.
The universally accepted product for wall preparation, prior to painting & denting.
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SILICARB BX 45
Semi Flexible Silicon Carbide Abrasive Cloth
PRODUCT STRUCTURE
BACKING – X & Y Weight Poly-Cot / Cotton Cloth.
GRAIN TYPE – Specially Treated Silicon Carbide Grains
BONDING – Resin Over Resin
GRAIN COATING – Open / Close Coat
MANUFACTURING WIDTH – 1350 MM
GRIT RANGE – P60, P80, P120, P150, P180, P220
PRODUCT FORMS – Belts, Rolls, Discs
PRODUCT BENEFITS
The perfect & specially processed backing cloth gives high stability & low elongation
resulting in stabilized running during belt application.
High stock removal rate in coarser grit application.
Consistent finish in finer grits ensures workability on tough material like glass, ceramic.
APPLICATIONS
Edge grinding & chamfering of glass panels for the automotive and construction industries,
hollow glass & ceramics.
Suitable for dry sanding of particle boards, cement boards, plaster boards, MDF boards
& specialized laminates.
Narrow & Wide belts can be used for dry sanding of plastic & other composite materials.
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PRODUCT RANGE
At
Swajit Abrasives Pvt. Ltd. We
manufacture
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TIGER
ELECTRO COATED
ELECTRO COATED
B. Code :
Grit : 36
B. Code :
Grit : 36
80 M/S
80 M/S
Brand Coated Abrasives products in both RR & RGR bonds with Aloxide (Al2O3), Silicon
Carbide (Sic) and Zirconium (Zr) grains in the form of jumbo rolls & convert them in
following different forms as per requirement
Belts
Width 25mm To 1350mm,
Length 400mm To 10000mm.
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Rolls
Length 50mtr,
Widths 20mm To 1350mm.
Flap Wheels
Width 20mm To 75 mm,
O.D.150mm To 400mm, Id 16mm,25mm.
31.75mm, 100mm, 127mm, 152mm, 181mm.
Mop Wheels
With 6 mm Ø Spindle.
Width 25mm To 75mm, O.D. 25mm To 80mm
Plain Abrasive Cloth Discs
Outer Diameter 100mm To 1350mm.
ID As Per Requirement
Sander Discs
Fibre Backed Sander Discs Coated With
Aloxide & Zirconium Grains In 4, 5 & 7 Inches
OD & In 24 To 120 Grits.
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BELTS
Manufactured by using specially treated Aluminum Oxide and Silicon Carbide grains & bonded in Resin/ Glue/ Resin
(Bond Code – BX 63) and Resin Over Resin (Bond Codes BX 45, BX 72 & BX 99) backed with premium Poly-Cot.
and heavy weight cotton cloth suitable to withstand in severe applications.
Available in wide size ranges suitable for all types of center less, back-stand, stroke, drum, through feed, edge type
& Wide Belt sanders in varied industrial operations right from heavy stock removal to fine finish
Size Range – Width 25mm To 1350mm,
Length – 400mm To 10,000mm.
BOND CODES & GRIT RANGE
Bond Code
Grains
Grit Range
Bond
Backing Cloth
ALOX BX 99
Aloxide
P36 To P120
RR
Heavy Weight Poly-Cot
ALOX BX 45
Aloxide
P24 To P600
RR
X & Y Weight Poly-Cot / Cotton
ALOX BX 72
Aloxide
P60 To P1200
RR
X & Y Weight Cotton
ALOX BX 63
Aloxide
P36 To P600
RGR
X & Y Weight Poly-Cot / Cotton
SILCARB BX 45
Silicon Carbide
P60 To P220
RR
X & Y Weight Poly-Cot / Cotton
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APPLICATIONS
Grinding, Finishing And Polishing Of Hand Tools,
Ferrous And Non-ferrous Casting, High Pressure
Aluminium Die Casting And Gravity Die Casting
Items, Automotive Drop Forged Components,
Sanitary Fittings.
Medium And Light Stock Removal Applications In
General Engineering Applications Like Deburring,
Grinding, Surface Leveling & Polishing Etc. In
Ductile & Less Hardened Materials, Wood, Plastics,
Paper Etc.
Hard Glass Grinding And Polishing, Edge
Beveling, Decorative Glass Finishing And
Polishing.
Plywood, Particleboard And Laminates Sanding,
Woodworking And Wooden Furniture
Manufacturing.
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SMALL BELTS FOR PORTABLE SANDERS
Base : Cloth
Bond : BX 63, BX 45, BX 99
Grains : Aluminium Oxide / Silicon Carbide
Sizes : 391x90, 398x27,42, 400x60, 410x65,
440x35,75,100, 451x15, 470x 38,50, 471x40,
481x38,50, 508x75, 520x20, 533x75, 550x100,
610x75, 620 x25,100, 635x50, 675x250, 700x50
Grits : 24 to 600
Joint : Lap Joint / Tape Joint
Applications : To grind & finish large sized or heavy
weight jobs, To finish & polish hard to reach areas of
non-conventional jobs. Conventional filing operation
can be replaced with use of these sanders which
results in superior finish in short time.
Note : Specially developed for ready to use with all
popular portable belt sanders like Bosh, Makita, Black
& Decker, Atlas Copco, Miranda, AEG, IEC etc. and
also on flexible shaft grinder.
METAL GRINDING AND POLISHING BELTS
Base : Cloth
Bond : BX 45, BX 99
Grains : Aluminium Oxide
Length : 2000mm To 3500mm
Width : 50mm To 75mm
Grits : 24 to 600
Joint : Lap Joint / Tape Joint
Applications : For Heavy Material Removal,
Grinding, Finishing And Polishing Of Hand Tool,
Ferrous And Non-Ferrous Casting, High Pressure
Aluminium Die Casting And Gravity Die Casting
Items, Automotive Drop Forged Components, Sanitary Fittings, Etc.
GENERAL PURPOSE BELTS.
Base : Cloth
Bond : BX 63, BX 45
Grains : Aluminium Oxide
Length : 915 to 2000mm
Width : 75mm to 150mm
Grits : 24 to 220
Joint : Lap Joint / Tape Joint
Applications : Useful For Medium And Light Stock
Removal Applications In General Engineering
Operations Like Deburring, Grinding, Surface
Leveling & Polishing Etc Of Ductile & Less Hardened
Materials, Wood, Plastics, Paper Etc
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GLASS GRINDING & POLISHING BELTS
Base : Cloth
Bond : Silicarb BX 45 Dry /Aloxide BX 63
Grains : Silicon Carbide, Aluminium Oxide
Length : 1600 to 3300mm
Width : 100mm to 200mm
Grits : Silicarb 60 to 220 / Aloxide 180 to 400
Joint : Lap Joint / Tape Joint
Applications : Hard And Toughened Glass Grinding And Polishing,
Edge Beveling, Decorative Glass Finishing And Polishing,
WOOD WORKING BELTS
Base : Cloth
Bond : BX 63
Grains : Aluminium Oxide
Length : 6000 to 9000mm
Width : 100mm to 150mm
Grits : 60 to 120
Joint : Lap Joint
Applications : For Plywood, Particle board and Laminates Sanding,
Woodworking And Wooden Furniture Manufacturing
SPECIAL PURPOSE BELTS.
Base : Cloth
Bond : BX 99, BX 45, BX 63
Grains : Silicon Carbide, Aluminium Oxide
Length : 915 to 9000mm
Width : 25 mm to 1350mm
Grits : 36 to 600
Joint : Lap Joint / Tape Joint
Applications : Most Of The Manufacturers Are Opting SPM’s
As PerTheir Product And Process Requirements.
To Meet With Their Applications We Are Providing Them Our Belts,
Which Can Be Usable On Drum Sanders.
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ROLLS
Manufactured by using specially treated Aluminium Oxide Grains & bonded in Resin/ Glue/ Resin
(Bond Codes – BX 63, RGR, TIGER, TRISHUL) and Resin Over Resin (Bond Codes – BX 72, BX 45) bonds
backed with Light and Heavy Weight Cotton Cloth.
Rolls are available for wide range of applications right from hand sanding to mechanical sanding operations in
Wood, Auto-Ancillary, Stainless Steel Fabrication, Metallic & Nonmetallic Furniture Manufacturing, Building &
Construction Industries, etc.
Size Range – Length – 50 Meters (Standard)
Width – 20 mm To 1350 mm.
BOND CODES & GRIT RANGE
Bond Code
Grit Range
Bond
Backing Cloth
ALOX BX 72
P60 TO P1200
RR
X & Y Weight Cotton
ALOX BX 63
P36 TO P600
RGR
X & Y Weight Poly-Cot / Cotton
ALOX ECO RGR P60 to P320
RGR
Drill Cotton
TRISHUL
P60 to P600
RGR
Drill Cotton
TIGER
P50 to P120
RGR
Drill Cotton
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APPLICATIONS
Rolls Have Majority Usage In Hand Sanding
Operations Required In Wall Surface Preparation
Prior To Painting, Earlier Primer/Paint Removing,
Also Useful In Wood Working And Furniture
Industries For Finishing.
In Automotive Industries For Finishing, Lapping &
Polishing Of Crankshafts, Camshafts, And Other
Machined And Ground Components.
Grinding, Finishing And Polishing Of Stainless Steel
Surfaces In SS Fabrication Industries Like
Manufacturers Of Dairy Equipments, Chemical And
Pharmaceutical Processing Equipments,
Petrochemical And Oil Refineries Manufacturers Etc
Where The Surface Finish Is The Prime Requirement.
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GENERAL PURPOSE ROLLS
Base : Cloth
Bond : BX 63
Grains : Aluminium Oxide
Length : 50 Meters Width : 25mm to 1350mm Grits : 36 to 600
Applications : Usage Of These Rolls Is In Multipurpose Applications Like Rust &
Scoring Removal, Surface Preparation, Scare Removal In Almost All The
Industries Like Automotive, Sugar, Paper, Paper Core, Utensils, Rubber, White
Metal, Leather, Shoe, Wood, Furniture, Etc
STAINLESS STEEL FINISHING ROLLS
Base : Cloth
Bond : BX 72
Grains : Aluminium Oxide
Length : 50 Meters Width : 25mm to 300mm Grits : 60 to 1200
Applications : For Grinding, Finishing And Polishing Of Stainless Steel
Surfaces In SS Fabrication Industries Like Manufacturers Of Dairy Equipments,
Chemical And Pharmaceutical Processing Equipments, Petrochemical And Oil
Refineries Manufacturers Etc Where The Surface Finish Is The Prime
Requirement.
RGR ROLLS
Base : Cloth
Bond : RGR
Grains : Aluminium Oxide
Length : 50 Meters Width : 25 mm to 300mm Grits : 60 to 320
Applications : Usage Of These Rolls Is Mainly In Hand And Very Low Speed
Operations Like Finishing, Lapping & Polishing Of Crankshafts, Camshafts,
And Other Machined And Ground Components, Wood Finishing Etc.
TIGER ROLLS
Base : Cloth
Bond : TIGER
Grains : Aluminium Oxide
Length : 50 Meters Width : 25 mm to 300mm Grits : 50 to 120
Applications : These Rolls Have Majority Usage In Hand Sanding Operations
Required In Wall Surface Preparation Prior To Painting, Earlier Primer/Paint
Removing, Also Useful In Wood Working And Furniture Industries For
Finishing And Touch - Ups.
TRISHUL ROLLS
Base : Cloth
Bond : TRISHUL
Grains : Aluminium Oxide
Length : 50 Meters Width : 25 mm to 300mm Grits : 60 to 600
Applications : These Rolls Also Have Majority Usage In Hand Sanding
Operations Required In Wall Surface Preparation Prior To Painting, Earlier
Primer/Paint Removing, Also Useful In Wood Working And Furniture Industries
For Finishing And Touch - Ups.
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FLAP WHEELS
Manufactured by using specially treated Aluminum Oxide Grains & bonded in Resin Over Resin bond (Bond Code
ALOX BX-72) backed with specially processed cotton cloth backing suitable to maintain uniform flap wear during
operation so that with every rotation of the wheel fresh cutting edges will come up which gives chatter free, non
loading & non rubbing operation resulting in uniform cutting with consistent finish.
Available in following sizes
OD
mm
150
150
200
200
250
250
300
300
350
300
350
ID
mm
16
25
31.75
31.75
100
31.75
100
127
31.75
36
40
50
100
127
127
152
181
152
181
40
50,60
65,70
65,70
75,80
20,25
30,40
50,60
65,70
75,80
20,25
30,40
50,60
65,70
75,80
40,50
60,65
70,75
80
40,50
60,65
70,75
80
WIDTH
mm
25
20,25,
25
40,50
40,50
40,50
25
40,50
40,50
R
APPLICATIONS
Finishing & Grinding of Metals.
Removal of scales & scratches.
Polishing & surface preparations of sheet
metals, automotive components like rims,
silencers, Sari Guards, Leg Guards,
Handle Bar etc. prior to electroplating &/ or
powder coating.
Removal of fine burrs, Press flashes,
Punching Burrs, Solder layers.
Finishing of Pipes to remove drawing
defects & welding flash removal.
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Small Flap Wheels
Od : 150mm, 200mm
Width : 20mm, 25mm, 40mm, 50mm
Id : 16mm, 25mm, 31.75mm
Applications : Surface finishing of wood articles, ferrous
& non ferrous metals, seam removal in stainless steel tube
manufacturing.
Note : 16mm & 25mm ID with wooden bush is available only in
flap wheels of size 150mm OD x 25mm WIDTH
Flap Wheels with 100mm ID
Od : 250mm, 300mm, 350mm
Id : 100mm
Width : 40mm, 50mm
Application : To be used for surface finishing of
Ferrous & non ferrous metals with special
Purpose machines
Flap Wheels with 127mm ID
Od : 250mm, 300mm, 350mm
Id : 127mm
Width : 20mm, 25mm, 30mm, 40mm, 50mm, 60mm,
65mm, 70mm, 75mm, 80mm
Application : To be used for surface finishing of
Ferrous & non ferrous metals with special
Purpose machines.
Flap Wheels with 152mm & 181mm ID
Od : 300mm, 350mm
Id : 152mm, 181 mm
Width : 40mm, 50mm, 60mm, 65mm, 70mm,
75mm, 80mm
Application : To be used for surface finishing of
ferrous & non ferrous metals with special purpose
machines.
Special Applications Flap Wheels
Od : 300mm, 350mm
Id : 100mm, 127mm, 152mm, 181mm
Applications : These flap wheels are specially made
to the order and according to the specific
requirements, the flap cutting is specially worked out
with profiled dies according to product profile for
which these flap wheels are being used.
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TRISHUL FLAP WHEELS
Manufactured by using Aluminum Oxide Grains & bonded in Resin Glue Resin bond (Bond Code Trishul)
backed with Drilled cotton cloth.
RI
OD
mm
150
200
ID
mm
16
31.75
16
31.75
WIDTH
mm
25
40,50
25
40,50
SHU
L
T
Available in following sizes
R
APPLICATIONS
Finishing & Grinding of Metals, Wood.
60
Removal of scales & scratches.
31.75
Removal of burrs, Press flashes, Punching
Burrs, Solder layers.
60
Finishing of Pipes to remove drawing
defects.
16
22
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MOP WHEELS
Manufactured by using specially treated Aluminum Oxide grains & bonded in Resin Over Resin bond
(Bond Code BX 72) backed with specially processed cotton cloth backing & mounted on 6 mm diameter spindle
suitable to maintain uniform flap wear during operation so that with every rotation of the wheel fresh cutting
edges will come up which gives chatter free, non loading & non rubbing operation resulting in uniform cutting with
consistent finish. Its flexibility & superior bonding of flaps with spindle are the added advantages during operation.
Available in Following Sizes
Diameter mm
25
Width mm
20, 25, 30
30
20, 25, 30
40
20, 25, 30, 40, 50
50
20, 25, 30, 40, 50
60
20, 25, 30, 40, 50
80
25, 30, 40, 50, 60
R
APPLICATIONS
Grinding And Polishing Of Interiors Of
Cones, Cylinders, Pipes, Concave,
Convex, Curved And Irregular Surfaces
Of Metal, Non Metal And Wood,
Channels And Recessed Areas & Interiors
Of Dies And Moulds.
Rust And Burr Removal During Surface
Preparations
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PLAIN ABRASIVE CLOTH DISCS
Manufactured by using specially treated Aluminium Oxide Grains added with anti loading & clogging agent
& bonded in Resin/ Glue/ Resin (Bond Code – BX 63) and Resin Over Resin (Bond Codes – BX 99, BX 45)
bonds backed with Heavy Weight Cotton Cloth & Extra Heavy Weight Poly-Cot cloth Backings. This ensures
Superior Resistance to Loading resulting in Longer Life & Ability to Withstand At High Pressure during
the operation.
Available in Following Sizes
DIAMETER
IN mm
IN inches
75, 100, 127, 152, 178, 203,
3, 4, 5, 6, 7, 8,
229, 254, 279, 305, 355, 406,
9, 10, 11,12, 14, 16,
457, 508, 610, 762, 914.
18, 20, 24, 30, 36.
R
APPLICATIONS
These Discs Are Mainly Used For Finishing
Wooden Patterns In Foundries.
Metallographic Specimen Preparations In
Metallurgical Laboratories And Steel
Smelting Units.
Sanding Of Fiberglass Etc.
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FIBRE BACKED SANDER DISCS
Manufactured With Strong Vulcanized Fiber Backing With Specially Treated Aluminium Oxide And
Zirconium Grains In Resin Over Resin Bond. The Vulcanized Fiber ensures heavy strength, tear resistance
& durability with extreme flexibility resulting in uniform material removal with consistent finish throughout
the operation.
Available in Following Sizes
“ALCO” Aloxide Discs
“ZIRCO” Zirconium Discs
Available in 4”, 5” & 7” OD
Available in 4”, 5” & 7” OD
and in 24, 36, 60, 80 & 120 Grits
and in 24, 36, 60, 80 & 120 Grits
R
APPLICATIONS
Heavy/Medium Weld Blending Of Mild
Steel, Alloy Steel, Stainless Steel and
Sheet Metals.
Wood working, Furniture Surface
Making, Pattern Making
Weld blending in Stainless Steel
Equipment Manufacturing.
Deburring Of Gears.
Flash Removal Of Forged Components
Heavy Material Removal Of Ferrous And
Non Ferrous Castings
Marble, Ceramics & Granite Finishing.
25
R
Infrastructure & Manufacturing Facilities
Cloth Processing Unit
Grain Treatment Unit
Grain Coating Unit
26
R
Grain Coating Unit
Conversion Unit
Products Testing Unit
27
Plot No. K-119, M.I.D.C., Waluj, Aurangabad - 431 136. (M.S.) India.
Tel. : +91 240 2553787
Fax : +91 240 2553916
Email : [email protected]
URL : www.abracutindia.com
9822246504 ’A’bad’
Swajit Abrasives Pvt. Ltd.

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