2014-‐02-‐05 Fermentation Cellar Design USING DOUBLE-SEAT VALVES, HOSES OR JUMPER PANELS? Fermentation Cellar Design 1 Ueli 2014-02-05 What for? ! Horizontal Tanks ! Vertical Tanks or Cylindro-conical Tanks ! Tank Cooling ! Space / Access ! Money ! Brew Size / Brews per Fermentation ! Microbiology / Technology ! Connection to the tanks / product lines / utility lines Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 2 Ueli 2014-02-05 1 2014-‐02-‐05 What for? ! Horizontal Tanks ! Vertical Tanks or Cylindro-conical Tanks Tank Cooling ! ! Space / Access ! Money ! Brew Size / Brews per Fermentation ! Microbiology / Technology ! Connection to the tanks / product lines / utility lines Fermentation Cellar Design 3 Ueli 2014-02-05 What Are We Dealing With? ! Tank Top with Gas Discharge, CIP Supply, Pressure Relief ! Diversity at Tank Bottom: ! Unitanks, or separate Fermentation Tanks, Aging Tanks ! ! ! ! Two or One Lower Outlets Long or Short Outlet Pipes Hoses direct to the Tank Double-Seat Valves or Jumper Panels ! Cleaning One-Way (Gravity Flow) or Two-Ways (at Times With Power) of Outlet Pipe ! Money Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 4 Ueli 2014-02-05 2 2014-‐02-‐05 PRV, VRV ! Diversity at Tank’s Bottom: ! One Lower Outlet ! Sample Outlet çWort èYeast CIP-Sè Ventç CO2 Gasè Fermentation Cellar Design èçBeer ê Samples èCIP-R 5 Ueli 2014-02-05 PRV, VRV ! Diversity at Tank’s Bottom: ! One Lower Outlet ! Sample Outlet ! Level Indicator Wort Yeast CIP-S Vent Beer CO2 Gas Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 CIP-R 6 Ueli 2014-02-05 3 2014-‐02-‐05 PRV, VRV ! Diversity at Tank’s Bottom: ! Two Lower Outlets ! Sample Outlet ! Level Indicator Wort Yeast CIP-S Vent Beer CO2 Gas Fermentation Cellar Design CIP-R 7 Ueli 2014-02-05 PRV, VRV ! Gas Connections: ! Hoses + Keg ! Jumper Panel ! Valve Manifold Wort Yeast CIP-S Vent Beer CO2 Gas Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 CIP-R 8 Ueli 2014-02-05 4 2014-‐02-‐05 PRV, VRV ! Gas Connections: ! Valve Manifold Wort Yeast Beer CO2 Gas Vent Fermentation Cellar Design CIP-R CIP-S 9 Ueli 2014-02-05 Tank’s Top and further down… Your Fermentation Space Gas Phase 59’800 CAD for 9 tanks Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 10 Ueli 2014-02-05 5 2014-‐02-‐05 Tank’s Top and further down… Your Fermentation Space A Bubbling Keg Fermentation Cellar Design 11 Ueli 2014-02-05 12 Ueli 2014-02-05 Look at the Tank’s Top Your Fermentation Space Gas Phase ≈ 27’000 CAD for 2 tanks Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 6 2014-‐02-‐05 Look at the Tank’s Top Your Fermentation Space Gas Phase Fermentation Cellar Design 13 Ueli 2014-02-05 14 Ueli 2014-02-05 Look at the Tank’s Top Your Fermentation Space Gas Phase Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 7 2014-‐02-‐05 PRV, VRV ! Liquid Connections: ! Hoses ! Jumper Panel ! Valves Wort Yeast Beer CO2 Gas Vent Fermentation Cellar Design CIP-S CIP-R 15 Ueli 2014-02-05 16 Ueli 2014-02-05 Your Fermentation Space Liquid Phase Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 8 2014-‐02-‐05 Look at the Tank’s Outlet Pipe Your Fermentation Space Liquid Phase Fermentation Cellar Design 17 Ueli 2014-02-05 Look at the Tank’s Outlet Pipe Your Fermentation Space Liquid Phase Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 18 Ueli 2014-02-05 9 2014-‐02-‐05 What are Double-Seats? ! Double-Seat Valves ! On-Off Valves ! Double-Block and Bleed Fermentation Cellar Design 19 Ueli 2014-02-05 What are Double-Seats? ! Double-Seat Valves ! On-Off Valves ! Double-Block and Bleed Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 20 Ueli 2014-02-05 10 2014-‐02-‐05 PRV, VRV ! Liquid Connections: ! Hoses ! Jumper Panel ! Valves Wort Yeast Beer CO2 Gas Vent Fermentation Cellar Design CIP-R CIP-S 21 Ueli 2014-02-05 PRV, VRV ! Liquid Connections: ! Valve Matrix – One way but with CIP-S Wort Yeast Beer CO2 Gas Vent Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 CIP-R CIP-S 22 Ueli 2014-02-05 11 2014-‐02-‐05 Look at the Tank’s Bottom Your Fermentation Space Liquid Phase Fermentation Cellar Design 23 Ueli 2014-02-05 PRV, VRV Valve Matrix – One way – No CIP-S to Liquid Connection Wort Yeast Beer CO2 Gas Vent CIP-R CIP-S Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 24 Ueli 2014-02-05 12 2014-‐02-‐05 Valve Matrix – One way – No CIP-S to Liquid Connection 21’000 CAD Fermentation Cellar Design 25 Ueli 2014-02-05 PRV, VRV Valve Matrix below tank Wort Yeast CO2 Gas Vent Beer CIP-S CIP-R Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 26 Ueli 2014-02-05 13 2014-‐02-‐05 GEA EcoMatrix Your Fermentation Space Liquid Phase Fermentation Cellar Design 27 Ueli 2014-02-05 SPX Waukesha Your Fermentation Space Liquid Phase Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 28 Ueli 2014-02-05 14 2014-‐02-‐05 PRV, VRV Valve Matrix – Double Way Wort CO2 Gas Vent CIP-R CIP-S Yeast Fermentation Cellar Design 29 Beer CIP-S Ueli 2014-02-05 Valve Matrix – Double Way 34’500 CAD per tank Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 30 Ueli 2014-02-05 15 2014-‐02-‐05 PRV, VRV Jumper Panel – Double Way Wort Yeast CO2 Gas Vent CIP-R CIP-S Fermentation Cellar Design 31 Beer CIP-S Ueli 2014-02-05 PRV, VRV Jumper Panel – Double Way Wort Yeast CO2 Gas Vent CIP-R CIP-S Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 32 Beer CIP-S Ueli 2014-02-05 16 2014-‐02-‐05 Jumper Panel – Double Way 31’500 CAD for 2 tanks Fermentation Cellar Design 33 Ueli 2014-02-05 Fermentation Cellar Design 34 Ueli 2014-02-05 Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 17 2014-‐02-‐05 Fermentation Cellar Design 35 Ueli 2014-02-05 Ueli Schrader Beverage Engineering Inc. www.beveng.com [email protected] USING DOUBLE-SEAT VALVES, HOSES OR JUMPER PANELS … Fermentation Cellar Design Master Brewers' Associa6on of the Americas. Ontario Technical Conference, Toronto, 2014-‐ Jan-‐31 36 Ueli 2014-02-05 18
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