DS 21/30 DNC | DS 21/30 EC

DS 21/30 DNC | DS 21/30 EC | DS 21/40 DNC | DS 50/32 DNC Tandem
DS 21/30 DNC | DS 21/30 EC |
DS 21/40 DNC | DS 50/32 DNC Tandem
Direct warping machine
DS 21/30 DNC | DS 21/30 EC | DS 21/40 DNC | DS 50/32 DNC Tandem
Computer-controlled direct warping machines for producing sectional beams
for warp knitting
DS 21/30 DNC
DS 21/30 EC
DS 21/40 DNC
21”
21”
21”
30”
40”
21”
30”
21” x 21”
21” x 30”
21” x 40”
21” x 21”
21” x 30”
KARL MAYER Direct warpers for warp knitting with sectional
beams, identical in circumference and length, on KARL MAYER
warp knitting machines.
Perfectly coordinated creel systems, feeding aggregates and brake
synchronization allow our customers to achieve high profits with
speeds of up to 1200 m/min.
1200
Computerized, absolutely safe process control for all the
operational conditions, start/stop and running phase.
Deviations in circumference among the sectional beams do not
exceed one millimeter – even in case of delicate yarns.
As a matter of course, KARL MAYER warp units are easy to be
operated and can quickly be converted according to different yarn
parameters.
Highly intelligent brake synchronization systems guarantee full
control of the yarn sheet even during the 0.6 seconds necessary
to stop the brake application of 1200 m/min
The KARL MAYER warping units ensure high efficiency in the
further processing on the warp knitting machines.
DNC control KAMCOS®
Operator Interface IPC / Touchscreen, Ethernet interface for
networking and connection for the relevant data acquisition and
Teleservice
1200
0,6
1
2
4
7
5
6
3
DS 21/30 DNC 型全电脑控制长丝整经机
1 Creel
1
2 Levelling roller WA-III 4Q
2
3 Yarn inspector Warpstop
3
4 Yarn storage
4
5 Oiling device
5
6 Warping head
6
7 Touch screen
7
Levelling roller WA-III 4Q
with yarn tension compensating device. Wrapping angle is infinitely
variable. Front reed with vertical and horizontal traverse.
DNC control KAMCOS®
DNC teu KAMCOS®
Touchscreen
Touchscreen
“WA-III 4Q”
“WA-III
Walzenaggregat
WA-III4Q”
4Q
mit Spannungsausgleichseinrichtung. Stufenlose Einstellung des
Umschlingungswinkels, höhen- und seitenchangierendes Vorriet.
Levelling roller WA-III 4Q
DS 21/30 DNC | DS 21/30 EC | DS 21/40 DNC
Direct Warping for filament yarn
Direktschären von Filamentgarnen
2
3
4
1
1 Antistatic device – 1 transformer, 4 rods
1
2 Main reed
2
3 Overrun roller
3
4 Gumming device
4
Yarn storage
With 9 m back winding capacity. Allows control of the last 9 m
of the warp sheet on the beam.
Garnspeicher
mit 9 m Speicherkapazität. Ermöglicht die Kontrolle der letzten 9 m
Fadenschar, die sich auf dem Baum befinden.
Oiling device filament
infinitely variable oil coating, pump for oil refilling from the barrel.
Öleinrichtung Filament
Ölauftrag stufenlos regelbar, Pumpe zur Ölnachfüllung vom Fass.
Yarn breakage control Camscan
End break detection using a camera including a display of actual
number of ends.
Yarn storage
Garnspeicher
Fadenbruchkontrolle Camscan
Fadenbruchüberwachung durch Kamera, inkl. Zählen und Anzeigen
jeden Fadens.
Yarn breakage control Camscan
Fadenbruchko Camscan
Oiling device filament
Öleinrichtung Filament
Beaming head DS 21/30 EC
机头DS21/30 EC
Touchscreen monitor
触摸屏
DS 21/30 EC
The KARL MAYER direct warper DS 21/30 EC is an economical
direct warper for the warp knitting industry, being equipped with
the full set of well-known and established features:
Tension roller WA II EC
平衡罗拉 WA II EC
DS 21/30 EC
卡尔迈耶直接整经机 DS 21/30 EC
是用于经编生产的一款经济型直接整经机，
拥有多项众所周知的特点：
intelligent brake synchronization
智能化同步制动
computer controlled beam build-up
电脑控制盘头成型
Master beam/copy beam analysis
母盘头/子盘头拷贝分析
Integrated MMI panel (10")
集成的人机界面 (10")
KAMCOS ® control (Ethernet interface)
KAMCOS ® 控制系统（以太网接口）
Pressure roller device
For processing technical yarns. Egalisation of surface and increase
of beam hardness.
Presswalzeneinrichtung
Zur Verarbeitung von technischen Garnen. Egalisierung der
Oberfläche sowie Erhöhung der Baumhärte.
Beam doffing and loading / Beam clamping
To load and doff as well as clamp the sectional beams
Baumauslegung / Baumspannung
Zum Ein- und Auslegen sowie zum Spannen der Teikettbäume
Pressure roller device
Presswalzeneinrichtung
Beam doffing and loading / Beam clamping
Baumauslegung / Baumspannung
DS 50/32 DNC Tandem
Direct warping machine with tandem warping device
Direktschärmaschine mit Tandemeinrichtung
2x21”
1x21”
21”
30”
21”
30”
1x42”
21” x 21”
21” x 30”
For processing 2 x 21"x21" or 2 x 21"x30".
Consisting of central support with pneumatic beam unclamping
and cross motion device for the warping head.
21”
21” x30”
21”
21” x 30”
21” x 40”
Zum Arbeiten
von 2 x 21“x21“
oder 2 x 21“x30“.
2 x 21"x30"
2 x 21"x21"
Bestehend aus Mittelabstützung mit pneumatischer
Baumlösevorrichtung und einer Querfahreinrichtung für den
Schärkopf.
DNC-Computer control KAMCOS®
DNC–Steuerung KAMCOS®
Circumference
Umfang
Master beam
Copy beam
Folgebaum
Inner
circumference
Innenumfang
Drive systems incl. circumference control
Antriebssystem inkl. Umfangskontrolle
Beam protocol
Bäumprotokoll
Protocol overview for one beam set
Protokollübersicht für einen Bäumsatz
Outer
circumference
Außenumfang
Windings
Wicklungen
DS 21/30 DNC | DS 21/30 EC | DS 21/40 DNC | DS 50/32 DNC Tandem
Technical data
Technische Daten
Machine type/
DS 21/30 DNC
DS 21/30 EC
DS 21/40 DNC
DS 50/32 DNC Tandem
Max. speed/
1000 m/min
1000 m/min
1000 m/min
1200 m/min
Max. yarn tension/
200 N
200 N
320 N
540 N
Pressure roller/
Possible/
Not Possible/
Possible/
Possible/
Levelling roller unit/
WA-III 4Q
WA II EC
WA-III 4Q
Control/
DNC-KAMCOS
EC-KAMCOS
High-Tenacity device/
Possible/
Max. yarn tension/
600 N
Max. speed/
600 m/min
®
WA-III 4Q
DNC-KAMCOS
DNC-KAMCOS®
Not possible/
Possible/
Possible/
-
600 N
1600 N
-
600 m/min
600 m/min
®
®
Dimensions
Abmessungen
1 Oil device /
7 Camscan /
2 Shield /
8 Duo warp stop /
3 Antistatic tube /
9 WA III – 4Q /
4 Front reed /
10 Eyelet reed /
5 Back-winding device /
11 Main reed /
6 Tension balancing device /
12 Deviation Roller /
11
1
5
3
3
3
2
3
6
4
12
3
4
7
10
4
8
9
12015 DS 21/30 DNC
13320 DS 21/30 EC
13590 DS 21/40 DNC
12000 DS 50/32 DNC
WE 203/1/6/2007/2/6/08/3/3/10

Download Report